When to replace the Brake Discs on your FORD MONDEO
Recommended replacement interval for the part category Brake disc : 50000 km
Important!
This replacement procedure can be used for:
FORD MONDEO III Saloon (B4Y) 1.8 16V, FORD MONDEO III Saloon (B4Y) 1.8 16V, FORD MONDEO III Saloon (B4Y) 2.5 V6 24V, FORD MONDEO III Saloon (B4Y) 2.0 16V DI / TDDi / TDCi, FORD MONDEO III Saloon (B4Y) 2.0 16V TDDi / TDCi, FORD MONDEO III Saloon (B4Y) 2.0 TDCi, FORD MONDEO III Saloon (B4Y) ST220, FORD MONDEO III Saloon (B4Y) 1.8 SCi, FORD MONDEO III Saloon (B4Y) 2.2 TDCi, FORD MONDEO III Saloon (B4Y) 3.0 V6 24V, FORD MONDEO III Saloon (B4Y) 2.2 TDCi, FORD MONDEO III Saloon (B4Y) 2.0 DI, FORD MONDEO III Saloon (B4Y) 2.5 V6 View more

The steps may slightly vary depending on the car design.

How to change rear brake discs on FORD MONDEO MK3 Saloon [TUTORIAL AUTODOC]

video
Tools
Replacement: brake discs – Ford Mondeo Mk3 saloon. List of the tools you'll need:
Wire brush
Nylon cleaning brush
WD-40 spray
Brake cleaner
Copper grease
Torque wrench
Combination spanner #13
Drive socket # 13
Wheel impact socket #19
Ratchet wrench
Tap wrench
Nippers
Brake caliper wind back tool
Crow bar
Wheel chock
Replacement: brake discs – Ford Mondeo Mk3 saloon. AUTODOC recommends:
  • Replace the brake disks on the car Ford Mondeo Mk3 saloon in complete set for each axis. Regardless of the state of components. This will ensure even braking.
  • The replacement procedure is identical for both brake disks on the same axle.
  • When changing the brake discs, always replace the brake pads.
  • Please note: all work on the car – Ford Mondeo Mk3 saloon – should be done with the engine switched off.
Carry out replacement in the following order:
  1. Step 1
    How to change Brake Discs on Ford Mondeo mk3 Saloon 2000 - free PDF and video manuals
    Open the hood. Unscrew the brake fluid reservoir cap.
  2. Step 2
    Secure the wheels with chocks.
    Step 3
    How to replace FORD MONDEO III Saloon (B4Y) 2.0 TDCi 2001 Brake Discs - step-by-step manuals and video guides
    Loosen the wheel mounting bolts. Use wheel impact socket #19.
  3. Step 4
    Ford Mondeo mk3 Saloon 2.0 16V 2002 Brake Discs replacement: free workshop manuals
    Raise the rear of the car and secure on supports.
  4. Step 5
    Changing Brake Discs on FORD MONDEO III Saloon (B4Y) 1.8 16V 2003 by yourself
    Unscrew the wheel bolts.
    AUTODOC recommends:
    Warning! To avoid injury, hold the wheel while unscrewing the fastening bolts. Ford Mondeo Mk3 saloon
  5. Step 6
    How to remove FORD MONDEO ST220 3.0 2004 Brake Discs - online easy-to-follow instructions
    Remove the wheel.
  6. Step 7
    How to replace Brake Discs on FORD MONDEO III Saloon (B4Y) 2005: download PDF manuals and video instructions
    Clean the fastener of the parking brake cable. Use a wire brush. Use WD-40 spray.
  7. Step 8
    How hard is it to do yourself: Brake Discs replacement on Ford Mondeo mk3 Saloon 2.2 TDCi 2006 - download illustrated guide
    Release the parking brake cable. Use nippers. Use a crowbar.
  8. Step 9
    Need to know how to renew Brake Discs on FORD MONDEO 2007? This free workshop manual will help you to do it yourself
    Clean the brake caliper fasteners. Use a wire brush. Use WD-40 spray.
  9. Step 10
    Changing of Brake Discs on Ford Mondeo mk3 Saloon 2000 won't be an issue if you follow this illustrated step-by-step guide
    Unscrew the brake caliper fastening. Use a combination spanner #13.
  10. Step 11
    FORD MONDEO 1.8 SCi Brake Discs replacement: online guides and video tutorials
    Remove the brake caliper. Use a crowbar.
    Replacement: brake discs – Ford Mondeo Mk3 saloon. Tip from AUTODOC:
    Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur.Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
  11. Step 12
    Replacing Brake Discs on Ford Mondeo mk3 Saloon 2002 2.0 TDCi by yourself
    Remove the brake pads. Use a crowbar.
  12. Step 13
    MONDEO III Saloon (B4Y) ST220 3.0 2003 Brake Discs DIY replacement workshop manual
    Clean the brake caliper bracket fasteners. Use a wire brush. Use WD-40 spray.
  13. Step 14
    How to change Brake Discs on FORD MONDEO III Saloon (B4Y) 2004 - tips and tricks
    Unscrew the caliper bracket fastening. Use a drive socket #13. Use a ratchet wrench. Use a tap wrench.
  14. Step 15
    Step-by-step recommendations for DIY replacement Ford Mondeo mk3 Saloon 2005 ST220 3.0 Brake Discs
    Remove the caliper bracket.
  15. Step 16
    DIY replacement of Brake Discs on FORD MONDEO III Saloon (B4Y) 2.0 16V TDDi / TDCi 2006 is not an issue anymore with our step-by-step tutorial
    Clean the brake disc fastener. Use a wire brush. Use WD-40 spray.
  16. Step 17
    How to change Brake Discs on Ford Mondeo mk3 Saloon 2000 - free PDF and video manuals
    Unscrew the brake disc fastening.
  17. Step 18
    How to replace FORD MONDEO III Saloon (B4Y) 2.0 TDCi 2001 Brake Discs - step-by-step manuals and video guides
    Remove the brake disc.
  18. Step 19
    Ford Mondeo mk3 Saloon 2.0 16V 2002 Brake Discs replacement: free workshop manuals
    Clean the hub. Use a wire brush. Treat the contacting surface. Use copper grease.
  19. Step 20
    Changing Brake Discs on FORD MONDEO III Saloon (B4Y) 1.8 16V 2003 by yourself
    Install the brake disc.
  20. Step 21
    How to remove FORD MONDEO ST220 3.0 2004 Brake Discs - online easy-to-follow instructions
    Screw in the brake disc fastener.
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