How to carry out replacement: Brake Calipers 2.0 TDCi Ford Mondeo mk3 Saloon
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Change Ford Mondeo mk3 Saloon 1.8 SCi Brake Calipers yourself – manuals and video tutorials

How to change front brake caliper on FORD MONDEO III Saloon (B4Y) – replacement guide

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When to replace the Brake Calipers on your FORD MONDEO
Recommended replacement interval for the part category Brake caliper : 100000 km
Important!
This replacement procedure can be used for:
FORD MONDEO III Saloon (B4Y) 1.8 16V, FORD MONDEO III Saloon (B4Y) 1.8 16V, FORD MONDEO III Saloon (B4Y) 2.0 16V, FORD MONDEO III Saloon (B4Y) 2.5 V6 24V, FORD MONDEO III Saloon (B4Y) 2.0 16V DI / TDDi / TDCi, FORD MONDEO III Saloon (B4Y) 2.0 16V TDDi / TDCi, FORD MONDEO III Saloon (B4Y) 2.0 TDCi, FORD MONDEO III Saloon (B4Y) ST220, FORD MONDEO III Saloon (B4Y) 1.8 SCi, FORD MONDEO III Saloon (B4Y) 2.2 TDCi, FORD MONDEO III Saloon (B4Y) 3.0 V6 24V, FORD MONDEO III Saloon (B4Y) 2.2 TDCi, FORD MONDEO III Saloon (B4Y) 2.0 DI, FORD MONDEO III Saloon (B4Y) 2.5 V6 … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Brake Calipers for MONDEO III Saloon (B4Y) and other FORD models
Alternative products
How to change Brake caliper on Ford Mondeo mk3 Saloon 2.0 TDCi – step-by-step instructions for straightforward car repair Brake caliper
Tools
Replacement: brake caliper – FORD MONDEO III Saloon (B4Y). Tools you might need:
Wire brush
WD-40 spray
Brake cleaner
Copper grease
Flare nut spanner №11
Flare nut spanner №14
Combination spanner #19
Drive socket # 13
Wheel impact socket #19
Ratchet wrench
Torque wrench
Brake hose clip
Flat Screwdriver
Brake bleeder kit
Wheel chock
Buy tools
Replacement: brake caliper – FORD MONDEO III Saloon (B4Y). AUTODOC recommends:
  • The replacement procedure is identical for the left and right brake calipers on the same axle.
  • All work should be done with the engine stopped.
Replacement: brake caliper – FORD MONDEO III Saloon (B4Y). Take the following steps:
  1. Step 1
    Open the bonnet. Unscrew the brake fluid reservoir cap.
    Step 2
    How to change Brake Calipers on Ford Mondeo mk3 Saloon 2000 - free PDF and video manuals
    Secure the wheels with chocks.
  2. Step 3
    How to replace FORD MONDEO III Saloon (B4Y) 2.0 TDCi 2001 Brake Calipers - step-by-step manuals and video guides
    Loosen the wheel mounting bolts. Use wheel impact socket #19.
  3. Step 4
    Raise the front of the car and secure on supports.
    Step 5
    Ford Mondeo mk3 Saloon 2.0 16V 2002 Brake Calipers replacement: free workshop manuals
    Unscrew the wheel bolts.
    Replacement: brake caliper – FORD MONDEO III Saloon (B4Y). Tip from AUTODOC:
    To avoid injury, hold up the wheel when unscrewing the bolts.
  4. Step 6
    Changing Brake Calipers on FORD MONDEO III Saloon (B4Y) 1.8 16V 2003 by yourself
    Remove the wheel.
  5. Step 7
    How to remove FORD MONDEO ST220 3.0 2004 Brake Calipers - online easy-to-follow instructions
    Clean the area where the brake hose is connected to the caliper, and the guide pins area. Use a brake cleaner.
    AUTODOC recommends:
    Replacement: brake caliper – FORD MONDEO III Saloon (B4Y). After applying the spray, wait a few minutes.
  6. Step 8
    Clamp the brake hose off using a brake hose clamp.
    Step 9
    How to replace Brake Calipers on FORD MONDEO III Saloon (B4Y) 2005: download PDF manuals and video instructions
    Loosen the brake hose fastening. Use a flare nut spanner #14.
  7. Step 10
    How hard is it to do yourself: Brake Calipers replacement on Ford Mondeo mk3 Saloon 2.2 TDCi 2006 - download illustrated guide
    Clean the brake caliper fasteners. Use a wire brush. Use WD-40 spray.
  8. Step 11
    Need to know how to renew Brake Calipers on FORD MONDEO 2007? This free workshop manual will help you to do it yourself
    Unscrew the brake caliper fastening. Use a combination spanner #19. Use a drive socket #13. Use a ratchet wrench.
  9. Step 12
    Changing of Brake Calipers on Ford Mondeo mk3 Saloon 2000 won't be an issue if you follow this illustrated step-by-step guide
    Remove the guide pins from the brake caliper.
  10. Step 13
    FORD MONDEO 1.8 SCi Brake Calipers replacement: online guides and video tutorials
    Remove the brake caliper. Use a flat screwdriver.
    Replacement: brake caliper – FORD MONDEO III Saloon (B4Y). Professionals recommend:
    When replacing the brake caliper, it is recommended to check the brake hose for damages and, if necessary, to replace it with a new one.When replacing a brake caliper it is recommended to replace brake pads, check the state of the brake discs and replace them with new ones if necessary.Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur.
  11. Step 14
    Unscrew the brake hose from the brake caliper. Use a flare nut spanner #14.
    Step 15
    Replacing Brake Calipers on Ford Mondeo mk3 Saloon 2002 2.0 TDCi by yourself
    Disconnect the brake hose.
  12. Step 16
    Treat the brake hose. Use a brake cleaner.
    Replacement: brake caliper – FORD MONDEO III Saloon (B4Y). Tip from AUTODOC experts:
    After applying the spray, wait a few minutes.
    Step 17
    MONDEO III Saloon (B4Y) ST220 3.0 2003 Brake Calipers DIY replacement workshop manual
    Install and fix the brake hose into a new caliper.
  13. Step 18
    How to change Brake Calipers on FORD MONDEO III Saloon (B4Y) 2004 - tips and tricks
    Install the brake caliper and fix it.
  14. Step 19
    Step-by-step recommendations for DIY replacement Ford Mondeo mk3 Saloon 2005 ST220 3.0 Brake Calipers
    Screw in the guide pins.
  15. Step 20.1
    DIY replacement of Brake Calipers on FORD MONDEO III Saloon (B4Y) 2.0 16V TDDi / TDCi 2006 is not an issue anymore with our step-by-step tutorial
    Tighten the brake caliper fasteners.
    Step 20.2
    How to change Brake Calipers on Ford Mondeo mk3 Saloon 2000 - free PDF and video manuals
    Use a combination spanner #19. Use a drive socket #13. Use a torque wrench. Tighten it to 30 Nm torque.
  16. Step 21
    How to replace FORD MONDEO III Saloon (B4Y) 2.0 TDCi 2001 Brake Calipers - step-by-step manuals and video guides
    Tighten the fastener connecting the brake pipe to the brake caliper. Use a flare nut spanner #14. Use a torque wrench. Tighten it to 18 Nm torque.
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