How to change front brake pads on Ford Mondeo Mk3 saloon – replacement guide
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Recommended replacement interval for the part category Brake pad set : 30000km
Important!
This replacement procedure can be used for:
FORD MONDEO III Saloon (B4Y) 2.0,
FORD MONDEO III Saloon (B4Y) 1.8 16V,
FORD MONDEO III Saloon (B4Y) 1.8 16V,
FORD MONDEO III Saloon (B4Y) 2.5 V6 24V,
FORD MONDEO III Saloon (B4Y) 2.0 16V DI / TDDi / TDCi,
FORD MONDEO III Saloon (B4Y) 2.0 16V TDDi / TDCi,
FORD MONDEO III Saloon (B4Y) 2.0 TDCi,
FORD MONDEO III Saloon (B4Y) ST220,
FORD MONDEO III Saloon (B4Y) 1.8 SCi,
FORD MONDEO III Saloon (B4Y) 2.2 TDCi,
FORD MONDEO III Saloon (B4Y) 3.0 V6 24V,
FORD MONDEO III Saloon (B4Y) 2.2 TDCi,
FORD MONDEO III Saloon (B4Y) 2.0 DI,
FORD MONDEO III Saloon (B4Y) 2.5 V6
…
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The steps may slightly vary depending on the car design.
How to change front brake pads on FORD MONDEO MK3 Saloon [TUTORIAL AUTODOC]
All the parts you need to replace – Brake Pads for MONDEO III Saloon (B4Y) and other FORD models
Perform the replacement of brake pads in complete set for each axis. This provides effective braking.
The replacement procedure is identical for all brake pads on the same axle.
Please note: all work on the car – Ford Mondeo Mk3 saloon – should be done with the engine switched off.
Carry out replacement in the following order:
Step 1
Open the hood. Unscrew the brake fluid reservoir cap.
Step 2
Secure the wheels with chocks.
Step 3
Loosen the wheel mounting bolts. Use wheel impact socket #19.
Step 4
Raise the front of the car and secure on supports.
Step 5
Unscrew the wheel bolts.
AUTODOC recommends:
Important! Hold the wheel while unscrewing the fastening bolts. Ford Mondeo Mk3 saloon
Step 6
Remove the wheel.
Step 7
Spread the brake pads. Use a crowbar.
Step 8
Clean the brake caliper fasteners. Use a wire brush. Use WD-40 spray.
Step 9
Unscrew the brake caliper fastening. Use a combination spanner #19. Use a drive socket #13. Use a ratchet wrench.
Step 10
Remove the brake caliper.
Replacement: brake pads – Ford Mondeo Mk3 saloon. Tip from AUTODOC experts:
Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur.Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
Make sure the pads are installed with linings facing the disc.
Step 15
Treat the brake caliper piston. Use a nylon cleaning brush. Use a brake cleaner.
AUTODOC recommends:
Replacement: brake pads – Ford Mondeo Mk3 saloon. After applying the spray, wait a few minutes.
Step 16
Press in the brake caliper piston. Use brake caliper wind back tool.
Step 17
Install the brake caliper and fix it. Use a combination spanner #19. Use a drive socket #13. Use a torque wrench. Tighten it to 30 Nm torque.
Step 18
Treat the surface where the brake disc contacts the wheel rim. Use copper grease.
Step 19
Clean the brake disk surface. Use a brake cleaner.
Replacement: brake pads – Ford Mondeo Mk3 saloon. Tip from AUTODOC experts:
After applying the spray, wait a few minutes.
Step 20
Install the wheel.
AUTODOC recommends:
Warning! To avoid injury, hold the wheel while screwing in the fastening bolts on the car. Ford Mondeo Mk3 saloon
Step 21
Screw in the wheel bolts. Use wheel impact socket #19.
Step 22
Lower the car and working in a cross order, tighten the wheel bolts. Use wheel impact socket #19. Use a torque wrench. Tighten it to 90 Nm torque.
Step 23
Remove the jacks and chocks.
Replacement: brake pads – Ford Mondeo Mk3 saloon. Tip:
Without starting the engine, press the brake pedal several times until you feel significant resistance.Check the brake fluid level in the expansion tank and refill if necessary.
Step 24
Tighten the brake fluid reservoir cap. Close the hood.
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