When to replace the Brake Discs on your FORD MONDEO
Recommended replacement interval for the part category Brake disc : 50000 km
Important!
This replacement procedure can be used for:
FORD MONDEO III (B5Y) 1.8 16V, FORD MONDEO III (B5Y) 1.8 16V, FORD MONDEO III (B5Y) 2.0 16V, FORD MONDEO III (B5Y) 2.5 V6 24V, FORD MONDEO III (B5Y) 2.0 16V DI / TDDi / TDCi, FORD MONDEO III (B5Y) 2.0 16V TDDi / TDCi, FORD MONDEO III (B5Y) 2.0 TDCi, FORD MONDEO III (B5Y) ST220, FORD MONDEO III (B5Y) 1.8 SCi, FORD MONDEO III (B5Y) 2.2 TDCi, FORD MONDEO III (B5Y) 3.0 V6 24V, FORD MONDEO III (B5Y) 2.2 TDCi View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

Tools
Replacement: brake discs – FORD MONDEO III (B5Y). Tools you need:
Wire brush
Nylon cleaning brush
WD-40 spray
Brake cleaner
Copper grease
Torque wrench
Combination spanner #19
Drive socket # 13
Drive socket # 15
Wheel impact socket #19
Ratchet wrench
Tap wrench
Brake caliper wind back tool
Crow bar
Wheel chock
AUTODOC recommends:
  • Replace the brake disks on the car FORD MONDEO III (B5Y) in complete set for each axis. Regardless of the state of components. This will ensure even braking.
  • The replacement procedure is identical for both brake disks on the same axle.
  • When changing the brake discs, always replace the brake pads.
  • Please note: all work on the car – FORD MONDEO III (B5Y) – should be done with the engine switched off.
Carry out replacement in the following order:
  1. Step 1
    Open the hood. Unscrew the brake fluid reservoir cap.
    Step 2
    Secure the wheels with chocks.
    Step 3
    How to change Brake Discs on Ford Mondeo Mk3 2000 - free PDF and video manuals
    Loosen the wheel mounting bolts. Use wheel impact socket #19.
  2. Step 4
    Raise the front of the car and secure on supports.
    Step 5
    How to replace FORD MONDEO III (B5Y) 2.0 16V TDDi / TDCi 2001 Brake Discs - step-by-step manuals and video guides
    Unscrew the wheel bolts.
    AUTODOC recommends:
    Important! Hold the wheel while unscrewing the fastening bolts. FORD MONDEO III (B5Y)
  3. Step 6
    Ford Mondeo Mk3 2.0 TDCi 2002 Brake Discs replacement: free workshop manuals
    Remove the wheel.
  4. Step 7
    Changing Brake Discs on FORD MONDEO III (B5Y) 1.8 16V 2003 by yourself
    Spread the brake pads. Use a crowbar.
  5. Step 8
    How to remove FORD MONDEO 2.2 TDCi 2004 Brake Discs - online easy-to-follow instructions
    Clean the brake caliper fasteners. Use a wire brush. Use WD-40 spray.
  6. Step 9
    How to replace Brake Discs on FORD MONDEO III (B5Y) 2005: download PDF manuals and video instructions
    Unscrew the brake caliper fastening. Use a combination spanner #19. Use a drive socket #13. Use a ratchet wrench.
  7. Step 10
    How hard is it to do yourself: Brake Discs replacement on Ford Mondeo Mk3 ST220 3.0 2006 - download illustrated guide
    Remove the brake caliper.
    Replacement: brake discs – FORD MONDEO III (B5Y). Tip from AUTODOC experts:
    Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur.Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
  8. Step 11
    Need to know how to renew Brake Discs on FORD MONDEO 2007? This free workshop manual will help you to do it yourself
    Remove the brake pads.
  9. Step 12
    Changing of Brake Discs on Ford Mondeo Mk3 2000 won't be an issue if you follow this illustrated step-by-step guide
    Clean the brake caliper bracket fasteners. Use a wire brush. Use WD-40 spray.
  10. Step 13
    FORD MONDEO 1.8 SCi Brake Discs replacement: online guides and video tutorials
    Unscrew the caliper bracket fastening. Use a drive socket #15. Use a ratchet wrench. Use a tap wrench.
  11. Step 14
    Replacing Brake Discs on Ford Mondeo Mk3 2002 2.0 16V TDDi / TDCi by yourself
    Remove the caliper bracket.
  12. Step 15
    MONDEO III (B5Y) 2.2 TDCi 2003 Brake Discs DIY replacement workshop manual
    Remove the brake disc.
  13. Step 16
    How to change Brake Discs on FORD MONDEO III (B5Y) 2004 - tips and tricks
    Clean the hub. Use a wire brush. Treat the contacting surface. Use copper grease.
  14. Step 17
    Step-by-step recommendations for DIY replacement Ford Mondeo Mk3 2005 2.2 TDCi Brake Discs
    Install the brake disc.
  15. Step 18
    DIY replacement of Brake Discs on FORD MONDEO III (B5Y) 2.0 16V 2006 is not an issue anymore with our step-by-step tutorial
    Clean the brake caliper bracket from dirt and dust. Use a wire brush. Use a brake cleaner.
    AUTODOC recommends:
    Replacement: brake discs – FORD MONDEO III (B5Y). After applying the spray, wait a few minutes.
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