Recommended replacement interval for the part category Brake disc : 50000 km

Important!

This replacement procedure can be used for:
FORD MONDEO III (B5Y) 1.8 16V, FORD MONDEO III (B5Y) 1.8 16V, FORD MONDEO III (B5Y) 2.0 16V, FORD MONDEO III (B5Y) 2.5 V6 24V, FORD MONDEO III (B5Y) 2.0 16V DI / TDDi / TDCi, FORD MONDEO III (B5Y) 2.0 16V TDDi / TDCi, FORD MONDEO III (B5Y) 2.0 TDCi, FORD MONDEO III (B5Y) ST220, FORD MONDEO III (B5Y) 1.8 SCi, FORD MONDEO III (B5Y) 2.2 TDCi, FORD MONDEO III (B5Y) 3.0 V6 24V, FORD MONDEO III (B5Y) 2.2 TDCi … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Brake Discs for MONDEO III (B5Y) and other FORD models

Alternative products

Brake disc

Replacement: brake discs – FORD MONDEO III (B5Y). Tools you need:

                      Wire brush
                    
                      Nylon cleaning brush
                    
                      WD-40 spray
                    
                      Brake cleaner 
                    
                      Copper grease 
                    
                      Torque wrench
                    
                      Combination spanner #19
                    
                      Drive socket # 13
                    
                      Drive socket # 15
                    
                      Wheel impact socket #19
                    
                      Ratchet wrench
                    
                      Tap wrench
                    
                      Brake caliper wind back tool
                    
                      Crow bar
                    
                      Wheel chock

Buy tools

AUTODOC recommends:

Replace the brake disks on the car FORD MONDEO III (B5Y) in complete set for each axis. Regardless of the state of components. This will ensure even braking.
The replacement procedure is identical for both brake disks on the same axle.
When changing the brake discs, always replace the brake pads.
Please note: all work on the car – FORD MONDEO III (B5Y) – should be done with the engine switched off.

Carry out replacement in the following order:

Step 1

Open the hood. Unscrew the brake fluid reservoir cap.

Step 2

Secure the wheels with chocks.

Step 3

Loosen the wheel mounting bolts. Use wheel impact socket #19.
Step 4

Raise the front of the car and secure on supports.

Step 5

Unscrew the wheel bolts.

AUTODOC recommends:
Important! Hold the wheel while unscrewing the fastening bolts. FORD MONDEO III (B5Y)
Step 6

Remove the wheel.
Step 7

Spread the brake pads. Use a crowbar.
Step 8

Clean the brake caliper fasteners. Use a wire brush. Use WD-40 spray.
Step 9

Unscrew the brake caliper fastening. Use a combination spanner #19. Use a drive socket #13. Use a ratchet wrench.
Step 10

Remove the brake caliper.

Replacement: brake discs – FORD MONDEO III (B5Y). Tip from AUTODOC experts:
Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur.Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
Step 11

Remove the brake pads.
Step 12

Clean the brake caliper bracket fasteners. Use a wire brush. Use WD-40 spray.
Step 13

Unscrew the caliper bracket fastening. Use a drive socket #15. Use a ratchet wrench. Use a tap wrench.
Step 14

Remove the caliper bracket.
Step 15

Remove the brake disc.
Step 16

Clean the hub. Use a wire brush. Treat the contacting surface. Use copper grease.
Step 17

Install the brake disc.
Step 18

Clean the brake caliper bracket from dirt and dust. Use a wire brush. Use a brake cleaner.

AUTODOC recommends:
Replacement: brake discs – FORD MONDEO III (B5Y). After applying the spray, wait a few minutes.
Step 19

Install the brake caliper bracket.
Step 20

Tighten the brake caliper bracket. Use a drive socket #15. Use a torque wrench. Tighten it to 100 Nm torque.
Step 21

Install the brake pads.
Step 22

Treat the brake caliper piston. Use a nylon cleaning brush. Use a brake cleaner.

Replacement: brake discs – FORD MONDEO III (B5Y). Tip from AUTODOC experts:
After applying the spray, wait a few minutes.
Step 23

Press in the brake caliper piston. Use brake caliper wind back tool.
Step 24

Install the brake caliper and fix it. Use a combination spanner #19. Use a drive socket #13. Use a torque wrench. Tighten it to 30 Nm torque.
Step 25

Treat the surface where the brake disc contacts the wheel rim. Use copper grease.
Step 26

Clean the brake disk surface. Use a brake cleaner.

AUTODOC recommends:
Replacement: brake discs – FORD MONDEO III (B5Y). After applying the spray, wait a few minutes.
Step 27

Install the wheel.

AUTODOC recommends:
Warning! To avoid injury, hold the wheel while screwing in the fastening bolts on the car. FORD MONDEO III (B5Y)
Step 28

Screw in the wheel bolts. Use wheel impact socket #19.
Step 29

Lower the car and working in a cross order, tighten the wheel bolts. Use wheel impact socket #19. Use a torque wrench. Tighten it to 90 Nm torque.
Step 30

Remove the jacks and chocks.

Replacement: brake discs – FORD MONDEO III (B5Y). Tip:
Check the brake fluid level in the expansion tank and refill if necessary.Without starting the engine, press the brake pedal several times until you feel significant resistance.
Step 31

Tighten the brake fluid reservoir cap. Close the hood.

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