Recommended replacement interval for the part category Brake disc : 50000 km

Important!

This replacement procedure can be used for:
FORD MONDEO III Estate (BWY) 2.2 TDCi, FORD MONDEO III Estate (BWY) 1.8 16V, FORD MONDEO III Estate (BWY) 1.8 16V, FORD MONDEO III Estate (BWY) 2.0 16V, FORD MONDEO III Estate (BWY) 2.5 V6 24V, FORD MONDEO III Estate (BWY) 2.0 16V DI / TDDi / TDCi, FORD MONDEO III Estate (BWY) 2.0 16V TDDi / TDCi, FORD MONDEO III Estate (BWY) 2.0 TDCi, FORD MONDEO III Estate (BWY) ST220, FORD MONDEO III Estate (BWY) 1.8 SCi, FORD MONDEO III Estate (BWY) 2.2 TDCi, FORD MONDEO III Estate (BWY) 3.0 V6 24V … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Brake Discs for MONDEO III Estate (BWY) and other FORD models

Brake disc

        Brake disc for Mondeo Mk3 Estate (BWY) Diesel (150 hp)
      
        Brake disc for Mondeo Mk3 Estate (BWY) Petrol (110 hp)
      
        Brake disc for Mondeo Mk3 Estate (BWY) Petrol (125 hp)
      
        Brake disc for Mondeo Mk3 Estate (BWY) Petrol (146 hp)
      
        Brake disc for Mondeo Mk3 Estate (BWY) Petrol (170 hp)
      
        Brake disc for Mondeo Mk3 Estate (BWY) Diesel (90 hp)
      
        Brake disc for Mondeo Mk3 Estate (BWY) Diesel (115 hp)
      
        Brake disc for Mondeo Mk3 Estate (BWY) Diesel (130 hp)
      
        Brake disc for Mondeo Mk3 Estate (BWY) Petrol (226 hp)

Replacement: brake discs – FORD MONDEO III Estate (BWY). List of the tools you'll need:

                        Wire brush
                      
                        Nylon cleaning brush
                      
                        WD-40 spray
                      
                        Brake cleaner 
                      
                        Copper grease 
                      
                        Torque wrench
                      
                        Combination spanner #13
                      
                        Drive socket # 13
                      
                        Wheel impact socket #19
                      
                        Ratchet wrench
                      
                        Tap wrench
                      
                        Nippers
                      
                        Brake caliper wind back tool
                      
                        Crow bar
                      
                        Wheel chock

Buy tools

Replacement: brake discs – FORD MONDEO III Estate (BWY). AUTODOC recommends:

Replace the brake disks on the car FORD MONDEO III Estate (BWY) in complete set for each axis. Regardless of the state of components. This will ensure even braking.
The replacement procedure is identical for both brake disks on the same axle.
When changing the brake discs, always replace the brake pads.
Please note: all work on the car – FORD MONDEO III Estate (BWY) – should be done with the engine switched off.

Carry out replacement in the following order:

Step 1

Open the hood. Unscrew the brake fluid reservoir cap.

Step 2

Secure the wheels with chocks.

Step 3

Loosen the wheel mounting bolts. Use wheel impact socket #19.
Step 4

Raise the rear of the car and secure on supports.

Step 5

Unscrew the wheel bolts.

AUTODOC recommends:
Warning! To avoid injury, hold the wheel while unscrewing the fastening bolts. FORD MONDEO III Estate (BWY)
Step 6

Remove the wheel.
Step 7

Clean the fastener of the parking brake cable. Use a wire brush. Use WD-40 spray.
Step 8

Release the parking brake cable. Use nippers. Use a crowbar.
Step 9

Clean the brake caliper fasteners. Use a wire brush. Use WD-40 spray.
Step 10

Unscrew the brake caliper fastening. Use a combination spanner #13.
Step 11

Remove the brake caliper. Use a crowbar.

Replacement: brake discs – FORD MONDEO III Estate (BWY). Tip from AUTODOC:
Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur.Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
Step 12

Remove the brake pads. Use a crowbar.
Step 13

Clean the brake caliper bracket fasteners. Use a wire brush. Use WD-40 spray.
Step 14

Unscrew the caliper bracket fastening. Use a drive socket #13. Use a ratchet wrench. Use a tap wrench.
Step 15

Remove the caliper bracket.
Step 16

Clean the brake disc fastener. Use a wire brush. Use WD-40 spray.
Step 17

Unscrew the brake disc fastening.
Step 18

Remove the brake disc.
Step 19

Clean the hub. Use a wire brush. Treat the contacting surface. Use copper grease.
Step 20

Install the brake disc.
Step 21

Screw in the brake disc fastener.
Step 22

Clean the brake caliper bracket from dirt and dust. Use a wire brush. Use a brake cleaner.

AUTODOC recommends:
Replacement: brake discs – FORD MONDEO III Estate (BWY). After applying the spray, wait a few minutes.
Step 23

Install the brake caliper bracket.
Step 24

Tighten the brake caliper bracket. Use a drive socket #13. Use a torque wrench. Tighten it to 65 Nm torque.
Step 25

Install the brake pads.
Step 26

Treat the brake caliper piston. Use a nylon cleaning brush. Use a brake cleaner.

Replacement: brake discs – FORD MONDEO III Estate (BWY). Professionals recommend:
After applying the spray, wait a few minutes.
Step 27

Press in the brake caliper piston. Use brake caliper wind back tool.
Step 28

Install the brake caliper and fix it. Use a drive socket #13. Use a torque wrench. Tighten it to 30 Nm torque.
Step 29

Install the parking brake cable into the brake caliper bracket. Use nippers. Use a crowbar.
Step 30

Treat the surface where the brake disc contacts the wheel rim. Use copper grease.
Step 31

Clean the brake disk surface. Use a brake cleaner.

AUTODOC recommends:
Replacement: brake discs – FORD MONDEO III Estate (BWY). After applying the spray, wait a few minutes.
Step 32

Install the wheel.

AUTODOC recommends:
Warning! To avoid injury, hold the wheel while screwing in the fastening bolts on the car. FORD MONDEO III Estate (BWY)
Step 33

Screw in the wheel bolts. Use wheel impact socket #19.
Step 34

Lower the car and working in a cross order, tighten the wheel bolts. Use wheel impact socket #19. Use a torque wrench. Tighten it to 90 Nm torque.
Step 35

Remove the jacks and chocks.

Replacement: brake discs – FORD MONDEO III Estate (BWY). Tip from AUTODOC experts:
Check the brake fluid level in the expansion tank and refill if necessary.Without starting the engine, press the brake pedal several times until you feel significant resistance.
Step 36

Tighten the brake fluid reservoir cap. Close the hood.

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