Recommended replacement interval for the part category Brake disc : 50000 km

Important!

This replacement procedure can be used for:
FORD MONDEO III Estate (BWY) 2.2 TDCi, FORD MONDEO III Estate (BWY) 1.8 16V, FORD MONDEO III Estate (BWY) 2.0 16V, FORD MONDEO III Estate (BWY) 2.5 V6 24V, FORD MONDEO III Estate (BWY) 2.0 16V DI / TDDi / TDCi, FORD MONDEO III Estate (BWY) 2.0 16V TDDi / TDCi, FORD MONDEO III Estate (BWY) 2.0 TDCi, FORD MONDEO III Estate (BWY) ST220, FORD MONDEO III Estate (BWY) 1.8 SCi, FORD MONDEO III Estate (BWY) 2.2 TDCi, FORD MONDEO III Estate (BWY) 3.0 V6 24V … View more

The steps may slightly vary depending on the car design.

How to change front brake discs and front brake pads on FORD MONDEO 3 TUTORIAL | AUTODOC

All the parts you need to replace – Brake Discs for MONDEO III Estate (BWY) and other FORD models

Brake disc

        Brake disc for FORD MONDEO III Estate (BWY) 2.2 TDCi Diesel (150 hp)
      
        Brake disc for FORD MONDEO III Estate (BWY) 1.8 16V Petrol (125 hp)
      
        Brake disc for FORD MONDEO III Estate (BWY) 2.0 16V Petrol (146 hp)
      
        Brake disc for FORD MONDEO III Estate (BWY) 2.5 V6 24V Petrol (170 hp)
      
        Brake disc for FORD MONDEO III Estate (BWY) 2.0 16V DI / TDDi / TDCi Diesel (90 hp)
      
        Brake disc for FORD MONDEO III Estate (BWY) 2.0 16V TDDi / TDCi Diesel (115 hp)
      
        Brake disc for FORD MONDEO III Estate (BWY) 2.0 TDCi Diesel (130 hp)
      
        Brake disc for FORD MONDEO III Estate (BWY) ST220 Petrol (226 hp)
      
        Brake disc for FORD MONDEO III Estate (BWY) 1.8 SCi Petrol (130 hp)

Replacement: brake discs – Ford Mondeo BWY. List of the tools you'll need:

                        Wire brush
                      
                        WD-40 spray
                      
                        Brake cleaner 
                      
                        Brake caliper guide pins grease
                      
                        Copper grease 
                      
                        Combination spanner #19
                      
                        Drive socket # 13 
                      
                        Drive socket # 15 
                      
                        Wheel impact socket #19
                      
                        Ratchet wrench
                      
                        Torque wrench
                      
                        Brake caliper wind back tool
                      
                        Flat Screwdriver
                      
                        Crow bar
                      
                        Wheel chock

Buy tools

Replacement: brake discs – Ford Mondeo BWY. AUTODOC experts recommend:

Replace the brake disks on the car Ford Mondeo BWY in complete set for each axis. Regardless of the state of components. This will ensure even braking.
The replacement procedure is identical for both brake disks on the same axle.
When changing the brake discs, always replace the brake pads.
All work should be done with the engine stopped.

Replacement: brake discs – Ford Mondeo BWY. Recommended sequence of steps:

Step 1

Open the bonnet. Unscrew the brake fluid reservoir cap.
Step 2

Secure the wheels with chocks.
Step 3

Loosen the wheel mounting bolts. Use wheel impact socket #19.
Step 4

Raise the front of the car and secure on supports.

Step 5

Unscrew the wheel bolts.

AUTODOC recommends:
Warning! To avoid injury, hold the wheel while unscrewing the fastening bolts. Ford Mondeo BWY
Step 6

Remove the wheel.
Step 7

Spread the brake pads. Use a crowbar.
Step 8

Clean the brake caliper fasteners. Use a wire brush. Use WD-40 spray.

Step 9

Unscrew the brake caliper fastening. Use a combination spanner #19. Use a drive socket #13. Use a ratchet wrench.
Step 10

Remove the guide pins from the brake caliper.
Step 11

Remove the brake caliper. Use a flat screwdriver.

Replacement: brake discs – Ford Mondeo BWY. Professionals recommend:
Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur.Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
Step 12

Remove the brake pads. Use a flat screwdriver.
Step 13

Clean the brake caliper bracket fasteners. Use a wire brush. Use WD-40 spray.

Step 14

Unscrew the caliper bracket fastening. Use a drive socket #15. Use a ratchet wrench.
Step 15

Remove the fastening bolts (2 pieces).

Step 16

Remove the caliper bracket.
Step 17

Remove the brake disc.
Step 18

Clean the hub. Use a wire brush. Treat the contacting surface. Use copper grease.
Step 19

Install the brake disc.
Step 20

Clean the brake caliper bracket from dirt and dust. Use a wire brush. Use a brake cleaner.
Step 21

Install the brake caliper bracket.
Step 22

Install the fastening bolts (2 pieces).

Step 23

Tighten the brake caliper bracket. Use a drive socket #15. Use a torque wrench. Tighten it to 75 Nm torque.
Step 24

Install the brake pads.
Step 25

Treat the brake caliper piston. Use a brake cleaner.

AUTODOC recommends:
Replacement: brake discs – Ford Mondeo BWY. After applying the spray, wait a few minutes.
Step 26

Press in the brake caliper piston. Use brake caliper wind back tool.
Step 27

Clean the brake caliper guide pins.
Step 28

Treat the brake caliper guide pins. Use the brake caliper guide pin grease.

Replacement: brake discs – Ford Mondeo BWY. AUTODOC recommends:
If no new guide pins were supplied in a kit with the new brake calipers, use the old pins.
Step 29

Install the brake caliper and fix it.
Step 30

Screw in the guide pins.
Step 31

Tighten the brake caliper fasteners. Use a combination spanner #19. Use a drive socket #13. Use a torque wrench. Tighten it to 30 Nm torque.
Step 32

Treat the surface where the brake disc contacts the wheel rim. Use copper grease.
Step 33

Clean the brake disk surface. Use a brake cleaner.

AUTODOC recommends:
Replacement: brake discs – Ford Mondeo BWY. After applying the spray, wait a few minutes.
Step 34

Install the wheel.

Replacement: brake discs – Ford Mondeo BWY. Tip from AUTODOC:
To avoid injury, hold up the wheel when screwing in the fastening bolts.
Step 35

Screw in the wheel bolts. Use wheel impact socket #19.
Step 36

Lower the car and working in a cross order, tighten the wheel bolts. Use wheel impact socket #19. Use a torque wrench. Tighten it to 90 nm torque.

AUTODOC recommends:
Without starting the engine, press the brake pedal several times until you feel significant resistance.
Step 37

Remove the jacks and chocks.

AUTODOC recommends:
Important! Replacement: brake discs – Ford Mondeo BWY. Check the brake fluid level in the reservoir and top up if necessary.
Step 38

Tighten the brake fluid reservoir cap. Close the hood.

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