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How to change rear brake discs on TOYOTA RAV4 IV Off-Road (XA40) – replacement guide
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Recommended replacement interval for the part category Brake disc : 50000 km
Important!
This replacement procedure can be used for:
TOYOTA RAV 4 IV (ZSA4_, ALA4_) 2.0 4WD (ZSA44), TOYOTA RAV 4 IV (ZSA4_, ALA4_) 2.0 D (ALA40_), TOYOTA RAV 4 IV (ZSA4_, ALA4_) 2.0 4WD (ZSA44_), TOYOTA RAV 4 IV (ZSA4_, ALA4_) 2.2 D 4WD (ALA49), TOYOTA RAV 4 IV (ZSA4_, ALA4_) 2.0 (ZSA42), TOYOTA RAV 4 IV (ZSA4_, ALA4_) 2.5 4WD (ASA44), TOYOTA RAV 4 IV (ZSA4_, ALA4_) 2.0 D 4WD (ALA41_), TOYOTA RAV 4 IV (ZSA4_, ALA4_) 2.5 (ASA42), TOYOTA RAV 4 IV (ZSA4_, ALA4_) 2.5 4WD (ASA44), TOYOTA RAV 4 IV (ZSA4_, ALA4_) 2.0 4WD (ZSA44_), TOYOTA RAV 4 IV (ZSA4_, ALA4_) 2.5 Hybrid (AVA42_), TOYOTA RAV 4 IV (ZSA4_, ALA4_) 2.5 Hybrid 4WD (AVA44, AVA44_), TOYOTA RAV 4 IV (ZSA4_, ALA4_) 2.0 D (WWA42_), TOYOTA RAV 4 IV (ZSA4_, ALA4_) 2.5 (ASA42), TOYOTA RAV 4 IV (ZSA4_, ALA4_) 2.0 (ZSA42), TOYOTA RAV 4 IV (ZSA4_, ALA4_) 2.2 D 4WD (ALA49), TOYOTA RAV 4 IV (ZSA4_, ALA4_) 2.0 4WD (ZSA44) … View more
The steps may slightly vary depending on the car design.
TOYOTA RAV 4 IV (ZSA4_, ALA4_) 2.0 4WD (ZSA44), TOYOTA RAV 4 IV (ZSA4_, ALA4_) 2.0 D (ALA40_), TOYOTA RAV 4 IV (ZSA4_, ALA4_) 2.0 4WD (ZSA44_), TOYOTA RAV 4 IV (ZSA4_, ALA4_) 2.2 D 4WD (ALA49), TOYOTA RAV 4 IV (ZSA4_, ALA4_) 2.0 (ZSA42), TOYOTA RAV 4 IV (ZSA4_, ALA4_) 2.5 4WD (ASA44), TOYOTA RAV 4 IV (ZSA4_, ALA4_) 2.0 D 4WD (ALA41_), TOYOTA RAV 4 IV (ZSA4_, ALA4_) 2.5 (ASA42), TOYOTA RAV 4 IV (ZSA4_, ALA4_) 2.5 4WD (ASA44), TOYOTA RAV 4 IV (ZSA4_, ALA4_) 2.0 4WD (ZSA44_), TOYOTA RAV 4 IV (ZSA4_, ALA4_) 2.5 Hybrid (AVA42_), TOYOTA RAV 4 IV (ZSA4_, ALA4_) 2.5 Hybrid 4WD (AVA44, AVA44_), TOYOTA RAV 4 IV (ZSA4_, ALA4_) 2.0 D (WWA42_), TOYOTA RAV 4 IV (ZSA4_, ALA4_) 2.5 (ASA42), TOYOTA RAV 4 IV (ZSA4_, ALA4_) 2.0 (ZSA42), TOYOTA RAV 4 IV (ZSA4_, ALA4_) 2.2 D 4WD (ALA49), TOYOTA RAV 4 IV (ZSA4_, ALA4_) 2.0 4WD (ZSA44) … View more
The steps may slightly vary depending on the car design.
This video shows the replacement procedure of a similar car part on another vehicle
All the parts you need to replace – Brake Discs for RAV 4 IV (ZSA4_, ALA4_) and other TOYOTA models
Alternative products

Wire brush
WD-40 spray
Brake cleaner
Copper grease
Drive socket # 14
Drive socket # 17
Wheel impact socket #21
Brake caliper wind back tool
Ratchet wrench
Torque wrench
Tap wrench
Rubber mallet
Crow bar
Wheel chock
Replacement: brake discs – TOYOTA RAV 4 IV (ZSA4_, ALA4_). Professionals recommend:
- Replace the brake disks on the car TOYOTA RAV 4 IV (ZSA4_, ALA4_) in complete set for each axis. Regardless of the state of components. This will ensure even braking.
- The replacement procedure is identical for both brake disks on the same axle.
- When changing the brake discs, always replace the brake pads.
- All work should be done with the engine stopped.
Replacement: brake discs – TOYOTA RAV 4 IV (ZSA4_, ALA4_). Take the following steps:
- Step 1Open the bonnet. Unscrew the brake fluid reservoir cap.Step 2Secure the wheels with chocks.Step 3
Loosen the wheel mounting bolts. Use wheel impact socket #21. - Step 4Raise the rear of the car and secure on supports.Step 5
Unscrew the wheel bolts.AUTODOC recommends:Warning! To avoid injury, hold the wheel while unscrewing the fastening bolts. TOYOTA RAV 4 IV (ZSA4_, ALA4_) - Step 6
Remove the wheel. - Step 7
Spread the brake pads. Use a crowbar. - Step 8
Clean the brake caliper fasteners. Use a wire brush. Use WD-40 spray. - Step 9
Unscrew the brake caliper fastening. Use a drive socket #14. Use a ratchet wrench. - Step 10
Remove the brake caliper.Replacement: brake discs – TOYOTA RAV 4 IV (ZSA4_, ALA4_). AUTODOC experts recommend:Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur. Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary. - Step 11
Remove the brake pads. - Step 12Clean the brake caliper bracket fasteners. Use a wire brush. Use WD-40 spray.Step 13
Unscrew the caliper bracket fastening. Use a drive socket #17. Use a tap wrench. - Step 14
Remove the caliper bracket. - Step 15
Remove the brake disc. Use a rubber mallet. - Step 16Clean the drum brake self-adjuster mechanism. Use a wire brush.Step 17Move the parking brake shoes against the drum. Use a crowbar.Step 18
Clean the hub. Use a wire brush. Treat the contacting surface. Use copper grease. - Step 19
Install the brake disc. - Step 20
Clean the brake caliper bracket from dirt and dust. Use a wire brush. Use a brake cleaner.Replacement: brake discs – TOYOTA RAV 4 IV (ZSA4_, ALA4_). AUTODOC recommends:After applying the spray, wait a few minutes.
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