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How to change rear brake discs on Fiat Bravo 2 – replacement guide
Steps: 34
downloads: 3
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Important!
This replacement procedure can be used for:
FIAT BRAVO II (198) 1.6 D Multijet
The steps may slightly vary depending on the car design.
FIAT BRAVO II (198) 1.6 D Multijet
The steps may slightly vary depending on the car design.
Replacement: brake discs – Fiat Bravo 2. List of the tools you'll need:
Replacement: brake discs – Fiat Bravo 2. List of the tools you'll need:
Wire brush
WD-40 spray
Brake cleaner
Copper grease
Drive socket # 12
Drive socket # 13
Drive socket # 17
Wheel impact socket #17
Brake caliper wind back tool
Ratchet wrench
Torque wrench
Tap wrench
Rubber mallet
Crow bar
Wheel chock
All the parts you need to replace – Brake Discs for BRAVO II (198) and other FIAT models
Brake Disc
FIAT BRAVO II (198) 1.6 D Multijet
Replacement: brake discs – Fiat Bravo 2. Tip:
- Replace the brake disks on the car Fiat Bravo 2 in complete set for each axis. Regardless of the state of components. This will ensure even braking.
- The replacement procedure is identical for both brake disks on the same axle.
- When changing the brake discs, always replace the brake pads.
- All work should be done with the engine stopped.
Replacement: brake discs – Fiat Bravo 2. Use the following procedure:
Step 1Open the bonnet.Unscrew the brake fluid reservoir cap.
Step 2Secure the wheels with chocks.
Step 3Loosen the wheel mounting bolts.Use wheel impact socket #17.
Step 4Raise the rear of the car and secure on supports.
Step 5Unscrew the wheel bolts.Replacement: brake discs – Fiat Bravo 2. AUTODOC recommends:To avoid injury, hold up the wheel when unscrewing the bolts.
Step 6Remove the wheel.
Step 7Clean the brake caliper fasteners. Use a wire brush.Use WD-40 spray.
Step 8Unscrew the brake caliper fastening.Use a drive socket #13.Use a ratchet wrench.
Step 9Remove the brake caliper.Use a crowbar.Replacement: brake discs – Fiat Bravo 2. AUTODOC experts recommend:Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur.
Step 10Remove the brake pads.
Step 11Clean the brake caliper bracket fasteners. Use a wire brush.Use WD-40 spray.
Step 12Unscrew the caliper bracket fastening.Use a drive socket #17.Use a tap wrench.
Step 13Remove the caliper bracket.
Step 14Clean the brake disc fasteners.Use a wire brush.Use WD-40 spray.
Step 15Unscrew the brake disc fastening.Use a drive socket #12.Use a ratchet wrench.
Step 16Remove the brake disc.Use a rubber mallet.
Step 17Clean the hub.Use a wire brush.Treat the contacting surface.Use copper grease.
Step 18Install the brake disc.
Step 19Tighten the brake disc fastening.Use a drive socket #12.Use a torque wrench.Tighten it to 10 Nm torque.
Step 20Clean the brake caliper bracket from dirt and dust.Use a wire brush.Use a brake cleaner.AUTODOC recommends:Replacement: brake discs – Fiat Bravo 2. After applying the spray, wait a few minutes.
Step 21Install the brake caliper bracket.
Step 22Tighten the brake caliper bracket.Use a drive socket #17.Use a torque wrench.Tighten it to 85 Nm torque.
Step 23Treat the brake caliper piston.Use a brake cleaner.Replacement: brake discs – Fiat Bravo 2. Tip from AUTODOC:After applying the spray, wait a few minutes.Step 24Press in the brake caliper piston.Use brake caliper wind back tool.
Step 25Install the brake pads.
Step 26Install the brake caliper and fix it.Use a drive socket #13.Use a torque wrench.Tighten it to 35 Nm torque.
Step 27Clean the brake disk surface.Use a wire brush.Step 28Treat the surface where the brake disc contacts the wheel rim. Use copper grease.
Step 29Clean the brake disk surface.Use a brake cleaner.AUTODOC recommends:Replacement: brake discs – Fiat Bravo 2. After applying the spray, wait a few minutes.
Step 30Install the wheel.Replacement: brake discs – Fiat Bravo 2. Tip from AUTODOC experts:To avoid injury, hold up the wheel when screwing in the fastening bolts.
Step 31Screw in the wheel bolts.Use wheel impact socket #17.
Step 32Lower the car and working in a cross order, tighten the wheel bolts.Use a torque wrench.Tighten it to 110 Nm torque.AUTODOC recommends:Important! Replacement: brake discs – Fiat Bravo 2. Check the brake fluid level in the reservoir and top up if necessary.
Step 33Tighten the brake fluid reservoir cap. Close the hood.Replacement: brake discs – Fiat Bravo 2. Professionals recommend:Without starting the engine, press the brake pedal several times until you feel significant resistance.
Step 34Remove the jacks and chocks.
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