Recommended replacement interval for the part category Brake disc : 50000 km

Important!

This replacement procedure can be used for:
FIAT Bravo II Van (198) 1.6 JTD Multijet (198AXH1B) … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Brake Discs for Bravo II Van (198) and other FIAT models

Alternative products

Brake disc

Replacement: brake discs – FIAT Bravo II Kastenwagen (198). List of the tools you'll need:

                      Wire brush
                    
                      WD-40 spray
                    
                      Brake cleaner 
                    
                      Copper grease 
                    
                      Drive socket # 12 
                    
                      Drive socket # 13 
                    
                      Drive socket # 19 
                    
                      Wheel impact socket #17
                    
                      Brake caliper wind back tool
                    
                      Ratchet wrench
                    
                      Torque wrench
                    
                      Tap wrench
                    
                      Crow bar
                    
                      Wheel chock

Buy tools

Replacement: brake discs – FIAT Bravo II Kastenwagen (198). AUTODOC recommends:

Replace the brake disks on the car FIAT Bravo II Kastenwagen (198) in complete set for each axis. Regardless of the state of components. This will ensure even braking.
The replacement procedure is identical for both brake disks on the same axle.
When changing the brake discs, always replace the brake pads.
Please note: all work on the car – FIAT Bravo II Kastenwagen (198) – should be done with the engine switched off.

Carry out replacement in the following order:

Step 1

Open the bonnet. Unscrew the brake fluid reservoir cap.

Step 2

Secure the wheels with chocks.
Step 3

Loosen the wheel mounting bolts. Use wheel impact socket #17.
Step 4

Raise the front of the car and secure on supports.

Step 5

Unscrew the wheel bolts.

Replacement: brake discs – FIAT Bravo II Kastenwagen (198). Tip:
To avoid injury, hold up the wheel when unscrewing the bolts.
Step 6

Remove the wheel.
Step 7

Disconnect the brake pad wear sensor plug.

Please note!
Some cars are not equipped with the brake pad wear sensor.
Step 8

Spread the brake pads. Use a crowbar.
Step 9

Clean the brake caliper fasteners. Use a wire brush. Use WD-40 spray.
Step 10

Unscrew the brake caliper fastening. Use a drive socket #13. Use a ratchet wrench.
Step 11

Remove the brake caliper.

Replacement: brake discs – FIAT Bravo II Kastenwagen (198). AUTODOC experts recommend:
Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur.
Step 12

Remove the brake pads. Use a crowbar.
Step 13

Clean the brake caliper bracket fasteners. Use a wire brush. Use WD-40 spray.
Step 14

Unscrew the caliper bracket fastening. Use a drive socket #19. Use a ratchet wrench. Use a tap wrench.
Step 15

Remove the caliper bracket.
Step 16

Clean the brake disc fasteners. Use a wire brush. Use WD-40 spray.
Step 17

Unscrew the brake disc fastening. Use a drive socket #12. Use a ratchet wrench.
Step 18

Remove the brake disc.
Step 19

Clean the hub. Use a wire brush. Treat the contacting surface. Use copper grease.
Step 20

Install the brake disc.
Step 21

Tighten the brake disc fastening. Use a drive socket #12. Use a torque wrench. Tighten it to 10 Nm torque.
Step 22

Clean the brake caliper bracket from dirt and dust. Use a wire brush. Use a brake cleaner.

AUTODOC recommends:
Replacement: brake discs – FIAT Bravo II Kastenwagen (198). After applying the spray, wait a few minutes.
Step 23

Install the brake caliper bracket.
Step 24

Tighten the brake caliper bracket. Use a drive socket #19. Use a torque wrench. Tighten it to 110 Nm torque.
Step 25

Install the brake pads.
Step 26

Treat the brake caliper piston. Use a brake cleaner.

Replacement: brake discs – FIAT Bravo II Kastenwagen (198). Tip from AUTODOC:
After applying the spray, wait a few minutes.
Step 27

Press in the brake caliper piston. Use brake caliper wind back tool.
Step 28

Install the brake caliper and fix it. Use a drive socket #13. Use a torque wrench. Tighten it to 30 Nm torque.
Step 29

Connect the brake pad wear sensor plug.
Step 30

Clean the brake disk surface. Use a brake cleaner.

AUTODOC recommends:
Replacement: brake discs – FIAT Bravo II Kastenwagen (198). After applying the spray, wait a few minutes.
Step 31

Treat the surface where the brake disc contacts the wheel rim. Use copper grease.
Step 32

Install the wheel.

Replacement: brake discs – FIAT Bravo II Kastenwagen (198). Tip from AUTODOC experts:
To avoid injury, hold up the wheel when screwing in the fastening bolts.
Step 33

Screw in the wheel bolts. Use wheel impact socket #17.
Step 34

Lower the car and working in a cross order, tighten the wheel bolts. Use a torque wrench. Tighten it to 120 Nm torque.

Replacement: brake discs – FIAT Bravo II Kastenwagen (198). Professionals recommend:
Check the brake fluid level in the expansion tank and refill if necessary.
Step 35

Tighten the brake fluid reservoir cap. Close the hood.

AUTODOC recommends:
FIAT Bravo II Kastenwagen (198) – Without starting the engine, press the brake pedal several times until it feels firm.
Step 36

Remove the jacks and chocks.

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