How to change front suspension strut on Ford Focus DAW – replacement guide
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Important!
This replacement procedure can be used for:
FORD FOCUS (DAW, DBW) 1.4 16V,
FORD FOCUS (DAW, DBW) 1.6 16V,
FORD FOCUS (DAW, DBW) 1.8 16V,
FORD FOCUS (DAW, DBW) 2.0 16V,
FORD FOCUS (DAW, DBW) 1.8 Turbo DI / TDDi,
FORD FOCUS (DAW, DBW) 1.8 DI / TDDi,
FORD FOCUS (DAW, DBW) ST170,
FORD FOCUS (DAW, DBW) 1.8 TDCi,
FORD FOCUS (DAW, DBW) 1.6 16V Flexifuel
…
View more
The steps may slightly vary depending on the car design.
How to change a front shock strut on FORD FOCUS (DAW) [TUTORIAL AUTODOC]
All the parts you need to replace – Shock Absorber for FOCUS (DAW, DBW) and other FORD models
Replacement: suspension strut – Ford Focus DAW. AUTODOC experts recommend:
Both shock struts of the front suspension should be replaced simultaneously.
The replacement procedure is identical for the left and right shock struts of the front suspension.
All work should be done with the engine stopped.
Replacement: suspension strut – Ford Focus DAW. Recommended sequence of steps:
Step 1
Open the hood.
Step 2
Use a fender protection cover to prevent damaging paintwork and plastic parts of the car.
Step 3
Detach the engine wiring harness. Use a flat screwdriver.
Step 4
Clean the fasteners of the shock absorber upper mount. Use a wire brush. Use WD-40 spray.
Step 5
Loosen the upper fasteners of the suspension strut (3 pieces). Use a drive socket #13. Use a ratchet wrench.
Step 6
Clean the fastener of the driveshaft. Use a wire brush. Use WD-40 spray.
Step 7
Loosen the fastener of the driveshaft. Use a drive socket #32. Use a tap wrench.
Step 8
Secure the wheels with chocks.
Step 9
Loosen the wheel mounting bolts. Use wheel impact socket #19.
Step 10
Raise the front of the car and secure on supports.
Step 11
Unscrew the wheel bolts.
Replacement: suspension strut – Ford Focus DAW. Tip from AUTODOC experts:
To avoid injury, hold up the wheel when unscrewing the bolts.
Step 12
Remove the wheel.
Step 13
Clean the stabiliser link fasteners. Use a wire brush. Use WD-40 spray.
Step 14
Unscrew the fastener connecting the stabilizer link to the shock strut. Use a combination spanner #15. Use a drive socket #15. Use a ratchet wrench.
Step 15
Remove the stabilizer rod.
Step 16
Detach the brake hose from the shock strut. Use a crowbar.
Step 17
Unscrew the fastener connecting the drive shaft to the wheel hub.
Step 18
Remove the fastening nut.
Step 19
Clean the fasteners connecting the shock strut to the steering knuckle. Use a wire brush. Use WD-40 spray.
Step 20
Unscrew the lower fastener connecting the shock strut to the steering knuckle. Use a drive socket #15. Use a ratchet wrench. Use a tap wrench.
Step 21
Remove the fastening bolt.
Step 22
Clean the fastener connecting the ball joint to the steering knuckle. Use a wire brush. Use WD-40 spray.
Step 23
Unscrew the ball joint fastening to the steering knuckle. Use Torx T50. Use a combination spanner #15. Use a ratchet wrench.
Step 24
Release the fastener connecting the ball joint to the steering knuckle. Use a flat metal-working chisel. Use a hammer.
Step 25
Remove the fastening bolt.
Step 26
Disconnect the ball joint from the steering knuckle.
Step 27
Detach the driveshaft from the steering knuckle. Use a pin punch. Use a hammer.
Replacement: suspension strut – Ford Focus DAW. AUTODOC recommends:
Make sure that the drive shaft is not unloaded (when the car is jacked).
Step 28
Prop up the steering knuckle. Use a hydraulic transmission jack.
Step 29
Release the lower fastener connecting the shock strut to the steering knuckle. Use a special drive socket to remove the shock absorber. Use a ratchet wrench.
Step 30
Disconnect the steering knuckle from the shock absorber strut.
Step 31
Unscrew the upper fasteners of the shock strut (3 pieces).
AUTODOC recommends:
Ford Focus DAW – To avoid injury, hold the suspension strut while unscrewing the fastening bolts.
Step 32
Remove the suspension strut.
Step 33
Set the shock absorber strut on the spring compressor tool.
Replacement: suspension strut – Ford Focus DAW. Tip:
Note that when using a spring compressor, spring coils need to be securely gripped, compressing the spring on the opposite sides.Ensure the correct position of the spring in the retainer.Make sure that the spring coils tightly entered the lock handles.
Step 34
Compress the spring.
Step 35
Treat the shock strut rod. Use a wire brush. Use WD-40 spray.
Step 36
Remove the strut piston rod nut. Use a drive socket #19. Use HEX No.H6. Use a ratchet wrench.
Step 37
Remove the top strut mount.
Step 38
Release the coil spring.
Step 39
Remove the spring.
Step 40
Remove the shock absorber dust cap and the bump stop.
AUTODOC recommends:
Replacement: suspension strut – Ford Focus DAW. Carefully inspect the mount, the boot, and the bump stop of the shock absorber. Replace if necessary.
Step 41
Remove the old shock absorber from the hydraulic coil spring compressor.
Replacement: suspension strut – Ford Focus DAW. AUTODOC experts recommend:
Before installing a new shock absorber you should pump it manually 3-5 times.
Step 42
Install the new shock absorber on the hydraulic coil spring compressor.
Step 43
Install the dust sleeve and the bump stop on the new shock absorber.
Step 44
Install the spring on the shock absorber.
Step 45
Compress the spring.
Step 46
Install the upper strut mount and the strut mount bearing.
Step 47
Tighten the shock strut piston rod nut. Use a drive socket #19. Use HEX No.H7. Use a torque wrench. Tighten it to 48 Nm torque.
Replacement: suspension strut – Ford Focus DAW. Professionals recommend:
Check to make sure the spring is positioned correctly. Avoid its misalignment.
Step 48
Decompress the spring.
Step 49
Treat the shock strut rod. Use copper grease.
Step 50
Remove the assembled shock strut.
Step 51
Clean the mounting seats of the shock strut. Use a wire brush. Use WD-40 spray.
Step 52
Install the shock strut into the wheel arch.
Step 53
Secure the upper fasteners of the shock strut (3 pieces). Do not tighten it.
AUTODOC recommends:
Ford Focus DAW – To avoid injury, hold the suspension strut while screwing in the fastening bolts.
Step 54
Clean the mounting seats of the shock strut. Use a wire brush. Use WD-40 spray.
Step 55
Fix the shock absorber strut on the steering knuckle.
Step 56
Raise the hydraulic transmission jack by 10-15 cm.
Step 57
Install the fastening bolt.
Step 58
Screw in the fastener that connects the shock strut to the steering knuckle. Use a drive socket #15. Use a ratchet wrench.
Step 59
Remove the support from under the steering knuckle.
AUTODOC recommends:
Replacement: suspension strut – Ford Focus DAW. Lower the transmission jack smoothly, without jerks, to avoid damaging components and mechanisms.
Step 60
Clean the splines of the drive shaft CV joint. Use a wire brush. Use WD-40 spray.
Step 61
Install the drive shaft.
Step 62
Clean the ball joint mounting seat. Use a wire brush. Use WD-40 spray.
Step 63
Connect the ball joint to the steering knuckle.
Step 64
Install the fastening bolt.
Step 65
Screw the fastener connecting the ball joint to the steering knuckle. Use Torx T50. Use a combination spanner #15. Use a ratchet wrench.
Step 66
Tighten the fastener connecting the ball joint to the steering knuckle. Use a drive socket #15. Use a torque wrench. Tighten it to 47 Nm torque.
Step 67
Tighten the lower fastening of the shock absorber. Use a drive socket #15. Use a torque wrench. Tighten it to 90 Nm torque.
Step 68
Install the fastening nut.
Step 69
Screw the nut of the drive shaft. Use a drive socket #32. Use a ratchet wrench.
Step 70
Clean the mounting seats of the stabiliser link. Use a wire brush. Use WD-40 spray.
Step 71
Ιnstall the transverse stabilizer link.
Step 72
Tighten the stabiliser link fastener. Use a combination spanner #15. Use a drive socket #15. Use a ratchet wrench.
Step 73
Tighten the fastener connecting the stabilizer link to the shock strut. Use a drive socket #15. Use a torque wrench. Tighten it to 50 Nm torque.
Step 74
Fasten the brake hose on the strut.
Step 75
Treat the shock strut fasteners. Use copper grease.
Step 76
Clean the wheel rim mounting seat. Use a wire brush.
Step 77
Treat the surface where the brake disc contacts the wheel rim. Use copper grease.
Step 78
Clean the brake disk surface. Use a brake cleaner.
AUTODOC recommends:
Replacement: suspension strut – Ford Focus DAW. After applying the spray, wait a few minutes.
Step 79
Install the wheel.
AUTODOC recommends:
Warning! To avoid injury, hold the wheel while screwing in the fastening bolts on the car. Ford Focus DAW
Step 80
Screw in the wheel bolts. Use wheel impact socket #19.
Step 81
Lower the car.
Step 82
Tighten the drive shaft nut. Use a drive socket #32. Use a torque wrench. Tighten it to 275 Nm torque.
Step 83
Tighten the wheel bolts using a criss-cross pattern. Use wheel impact socket #19. Use a torque wrench. Tighten it to 110 Nm torque.
Step 84
Remove the jacks and chocks.
Step 85
Tighten the upper fasteners of the shock strut (3 pieces). Use a drive socket #13. Use a torque wrench. Tighten it to 25 Nm torque.
Step 86
Treat the fasteners of the shock strut mount. Use copper grease.
Step 87
Attach the engine wiring harness.
Step 88
Remove the fender protection cover.
Step 89
Close the hood.
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