How to carry out replacement: EGR Valve 1.6 TDCi Ford Focus Mk2
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Change Ford Focus Mk2 2.0 EGR Valve yourself – manuals and video tutorials

How to change EGR valve on FORD Focus II Hatchback (DA_, HCP, DP) – replacement guide

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Download your free tutorial and fix FORD Focus II Hatchback (DA_, HCP, DP) 1.4 problems yourself Download for free 1.29 MB EGR Valve for Ford Focus Mk2 Shop now
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Important!
This replacement procedure can be used for:
FORD Focus II Hatchback (DA_, HCP, DP) 1.6 TDCi, FORD Focus II Hatchback (DA_, HCP, DP) 1.6 TDCi, FORD Focus II Hatchback (DA_, HCP, DP) 1.6 Ti, FORD Focus II Hatchback (DA_, HCP, DP) 1.6 TDCi … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – EGR Valve for Focus II Hatchback (DA_, HCP, DP) and other FORD models
Alternative products
How to change EGR valve on Ford Focus Mk2 1.6 TDCi – step-by-step instructions for straightforward car repair EGR valve
Tools
Replacement: EGR valve – FORD FOCUS II (DA_). Tools you'll need:
All-purpose cleaning spray
Electronic spray
Sealant
Torque wrench
Drive socket # 8
Ratchet wrench
Clic-R collar pliers
Fender cover
Buy tools
Replacement: EGR valve – FORD FOCUS II (DA_). AUTODOC recommends:
  • Сlear the trouble code from the electronic control unit after replacing the EGR valve.
  • All work should be done with the engine stopped.
Replacement: EGR valve – FORD FOCUS II (DA_). Recommended sequence of steps:
  1. Step 1

    Open the bonnet.

    Step 2

    Use a fender protection cover to prevent damaging paintwork and plastic parts of the car.

    Step 3
    How to change EGR Valve on Ford Focus Mk2 2004 - free PDF and video manuals

    Remove the engine cover.

    AUTODOC recommends:

    Replacement: EGR valve – FORD FOCUS II (DA_). Do not use excessive force when removing the part as this may damage it.

  2. Step 4
    How to replace FORD Focus II Hatchback (DA_, HCP, DP) 1.6 TDCi 2005 EGR Valve - step-by-step manuals and video guides

    Clean the EGR valve. Use all-purpose cleaning spray.

  3. Step 5
    Ford Focus Mk2 1.8 TDCi 2006 EGR Valve replacement: free workshop manuals

    Detach the EGR valve connector.

  4. Step 6
    Changing EGR Valve on FORD Focus II Hatchback (DA_, HCP, DP) 2.5 ST 2007 by yourself

    Remove the EGR valve hose clamp. Use clic-R collar pliers.

  5. Step 7
    How to remove FORD FOCUS 1.6 Ti 2008 EGR Valve - online easy-to-follow instructions

    Detach the EGR valve hose.

  6. Step 8
    How to replace EGR Valve on FORD Focus II Hatchback (DA_, HCP, DP) 2009: download PDF manuals and video instructions

    Unscrew the EGR valve fasteners. Use a drive socket #8. Use a ratchet wrench.

  7. Step 9
    How hard is it to do yourself: EGR Valve replacement on Ford Focus Mk2 1.8 Flexifuel 2010 - download illustrated guide

    Remove the EGR valve.

  8. Step 10
    Need to know how to renew EGR Valve on FORD FOCUS 2011? This free workshop manual will help you to do it yourself

    Clean the EGR valve mounting seat. Use all-purpose cleaning spray.

  9. Step 11
    Changing of EGR Valve on Ford Focus Mk2 2012 won't be an issue if you follow this illustrated step-by-step guide

    Treat the EGR valve fasteners. Use a sealant.

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