How to carry out replacement: EGR Valve 1.6 TDCi Ford Focus Mk2
Disclaimer
Change Ford Focus Mk2 2.0 EGR Valve yourself – manuals and video tutorials

How to change EGR valve on FORD Focus II Hatchback (DA_, HCP, DP) – replacement guide

downloads: 12
Views: 330
Download your free tutorial and fix FORD Focus II Hatchback (DA_, HCP, DP) 1.4 problems yourself Download for free 1.29 MB EGR Valve for Ford Focus Mk2 Shop now
Leave a comment Open in a new tab
Important!
This replacement procedure can be used for:
FORD Focus II Hatchback (DA_, HCP, DP) 1.6 TDCi, FORD Focus II Hatchback (DA_, HCP, DP) 1.6 TDCi, FORD Focus II Hatchback (DA_, HCP, DP) 1.6 Ti, FORD Focus II Hatchback (DA_, HCP, DP) 1.6 TDCi … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – EGR Valve for Focus II Hatchback (DA_, HCP, DP) and other FORD models
Alternative products
How to change EGR valve on Ford Focus Mk2 1.6 TDCi – step-by-step instructions for straightforward car repair EGR valve
Tools
Replacement: EGR valve – FORD FOCUS II (DA_). Tools you'll need:
All-purpose cleaning spray
Electronic spray
Sealant
Torque wrench
Drive socket # 8
Ratchet wrench
Clic-R collar pliers
Fender cover
Buy tools
Replacement: EGR valve – FORD FOCUS II (DA_). AUTODOC recommends:
  • Сlear the trouble code from the electronic control unit after replacing the EGR valve.
  • All work should be done with the engine stopped.
Replacement: EGR valve – FORD FOCUS II (DA_). Recommended sequence of steps:
  1. Step 1
    Open the bonnet.
    Step 2
    Use a fender protection cover to prevent damaging paintwork and plastic parts of the car.
    Step 3
    How to change EGR Valve on Ford Focus Mk2 2004 - free PDF and video manuals
    Remove the engine cover.
    AUTODOC recommends:
    Replacement: EGR valve – FORD FOCUS II (DA_). Do not use excessive force when removing the part as this may damage it.
  2. Step 4
    How to replace FORD Focus II Hatchback (DA_, HCP, DP) 1.6 TDCi 2005 EGR Valve - step-by-step manuals and video guides
    Clean the EGR valve. Use all-purpose cleaning spray.
  3. Step 5
    Ford Focus Mk2 1.8 TDCi 2006 EGR Valve replacement: free workshop manuals
    Detach the EGR valve connector.
  4. Step 6
    Changing EGR Valve on FORD Focus II Hatchback (DA_, HCP, DP) 2.5 ST 2007 by yourself
    Remove the EGR valve hose clamp. Use clic-R collar pliers.
  5. Step 7
    How to remove FORD FOCUS 1.6 Ti 2008 EGR Valve - online easy-to-follow instructions
    Detach the EGR valve hose.
  6. Step 8
    How to replace EGR Valve on FORD Focus II Hatchback (DA_, HCP, DP) 2009: download PDF manuals and video instructions
    Unscrew the EGR valve fasteners. Use a drive socket #8. Use a ratchet wrench.
  7. Step 9
    How hard is it to do yourself: EGR Valve replacement on Ford Focus Mk2 1.8 Flexifuel 2010 - download illustrated guide
    Remove the EGR valve.
  8. Step 10
    Need to know how to renew EGR Valve on FORD FOCUS 2011? This free workshop manual will help you to do it yourself
    Clean the EGR valve mounting seat. Use all-purpose cleaning spray.
  9. Step 11
    Changing of EGR Valve on Ford Focus Mk2 2012 won't be an issue if you follow this illustrated step-by-step guide
    Treat the EGR valve fasteners. Use a sealant.
Was this manual helpful?
Please rate this manual on a scale from 1 to 5. If you have any questions, feel free to ask us.
Users voted – 0
Need New Tyres?

Find out which tyre and wheel sizes are compatible with the FORD Focus Mk2 Hatchback (DA_, HCP, DP) model

Ford Focus Mk2 tyre size

Popular maintenance tutorials for Ford Focus Mk2

More manuals for Ford Focus Mk2

Complete guides for changing the EGR on different FORD FOCUS models

Unlock your car maintenance assistant!

Track expenses, manage logs, schedule replacements, and more.

DIY FORD Focus II Hatchback (DA_, HCP, DP) EGR Valve replacement - online guide
Tips & tricks for your FORD Focus II Hatchback (DA_, HCP, DP)
View more
  • How to change EGR on FORD Focus II Hatchback (DA_, HCP, DP) 1.6 - replacement tricks
    Discover the 4 Key Reasons Your CHECK ENGINE Light Could Be On | AUTODOC Tips
    7K views
    Published on: 30/03/2022
  • Changing Exhaust gas recirculation valve Ford Focus Mk2 1.6 TDCi - Replacement Tips
    5 more brake repair mistakes | Stop making these brake repair mistakes
    9K views
    Published on: 22/01/2025
  • Maintenance Hacks - FORD Focus II Hatchback (DA_, HCP, DP) 1.8 TDCi Exhaust recirculation valve replacement guide
    How to repair a bumper yourself | AUTODOC tips
    16K views
    Published on: 01/06/2023
  • Replace EGR on Ford Focus Mk2 - free video tips
    Reviving Your Car: How to Start After Extended Idle Time | AUTODOC Tips
    7K views
    Published on: 20/05/2021

Most commonly replaced car parts on FORD FOCUS

Professional manuals for the most common FORD models

Autodoc CLUB App icon
Time to replace parts? Get even better deals in our Shop app.
FORD Focus II Hatchback (DA_, HCP, DP) EGR Valve replace by yourself - Scan QR-code and download AUTODOC CLUB app
SCAN ME