How to change EGR valve on Ford Focus MK2 – replacement guide
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Important!
This replacement procedure can be used for:
FORD Focus II Saloon (DB_, FCH, DH) 1.6 TDCi,
FORD Focus II Saloon (DB_, FCH, DH) 1.6 TDCi,
FORD Focus II Saloon (DB_, FCH, DH) 1.6 TDCi
…
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The steps may slightly vary depending on the car design.
How to change EGR valve FORD FOCUS MK2 Saloon [TUTORIAL AUTODOC]
All the parts you need to replace – EGR Valve for Focus II Saloon (DB_, FCH, DH) and other FORD models
Replacement: EGR valve – Ford Focus MK2. AUTODOC recommends:
Сlear the trouble code from the electronic control unit after replacing the EGR valve.
All work should be done with the engine stopped.
Replacement: EGR valve – Ford Focus MK2. Recommended sequence of steps:
Step 1
Open the bonnet.
Step 2
Use a fender protection cover to prevent damaging paintwork and plastic parts of the car.
Step 3
Remove the engine cover.
AUTODOC recommends:
Replacement: EGR valve – Ford Focus MK2. Do not use excessive force when removing the part as this may damage it.
Step 4
Clean the EGR valve. Use all-purpose cleaning spray.
Step 5
Detach the EGR valve connector.
Step 6
Remove the EGR valve hose clamp. Use clic-R collar pliers.
Step 7
Detach the EGR valve hose.
Step 8
Unscrew the EGR valve fasteners. Use a drive socket #8. Use a ratchet wrench.
Step 9
Remove the EGR valve.
Step 10
Clean the EGR valve mounting seat. Use all-purpose cleaning spray.
Step 11
Treat the EGR valve fasteners. Use a sealant.
Step 12
Install a new EGR valve.
Step 13
Tighten the EGR valve fasteners. Use a drive socket #8. Use a torque wrench. Tighten it to 9 Nm torque.
Step 14
Attach the EGR valve hose.
Step 15
Install the EGR valve hose clamp.
Use clic-R collar pliers.
Step 16
Treat the EGR valve connector.
Use dielectric grease.
Step 17
Plug in the EGR valve connector.
Step 18
Install the engine cover and secure it.
AUTODOC recommends:
Replacement: EGR valve – Ford Focus MK2. Do not use excessive force during installation. This may damage the part.Make sure the engine cover is properly seated. It should not be displaced with respect to the guiding fasteners.
Step 19
Remove the fender protection cover.
Step 20
Close the hood.
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