Important!

This replacement procedure can be used for:
FORD Focus II Saloon (DB_, FCH, DH) 1.6 TDCi … View more

The steps may slightly vary depending on the car design.

How to change EGR valve FORD FOCUS MK2 Saloon [TUTORIAL AUTODOC]

All the parts you need to replace – EGR Valve for Focus II Saloon (DB_, FCH, DH) and other FORD models

EGR Valve

Valve, EGR exhaust control

How to change EGR Valve on FORD Focus II Saloon (DB_, FCH, DH) 1.6 TDCi – tips for proper car maintenance

EGR Valve for FORD Focus II Saloon (DB_, FCH, DH) 1.6 TDCi Diesel (109 hp)

Replacement: EGR valve – Ford Focus MK2. Tools you'll need:

                        All-purpose cleaning spray
                      
                        Electronic spray
                      
                        Sealant
                      
                        Torque wrench
                      
                        Drive socket # 8 
                      
                        Ratchet wrench
                      
                        Clic-R collar pliers
                      
                        Fender cover

Buy tools

Replacement: EGR valve – Ford Focus MK2. AUTODOC recommends:

Сlear the trouble code from the electronic control unit after replacing the EGR valve.
All work should be done with the engine stopped.

Replacement: EGR valve – Ford Focus MK2. Recommended sequence of steps:

Step 1

Open the bonnet.
Step 2

Use a fender protection cover to prevent damaging paintwork and plastic parts of the car.
Step 3

Remove the engine cover.

AUTODOC recommends:

Replacement: EGR valve – Ford Focus MK2. Do not use excessive force when removing the part as this may damage it.
Step 4

Clean the EGR valve.Use all-purpose cleaning spray.
Step 5

Detach the EGR valve connector.
Step 6

Remove the EGR valve hose clamp.Use clic-R collar pliers.
Step 7

Detach the EGR valve hose.
Step 8

Unscrew the EGR valve fasteners.Use a drive socket #8.Use a ratchet wrench.
Step 9

Remove the EGR valve.
Step 10

Clean the EGR valve mounting seat.Use all-purpose cleaning spray.
Step 11

Treat the EGR valve fasteners.Use a sealant.
Step 12

Install a new EGR valve.
Step 13

Tighten the EGR valve fasteners.Use a drive socket #8.Use a torque wrench.Tighten it to 14 Nm torque.
Step 14

Attach the EGR valve hose.
Step 15

Install the EGR valve hose clamp. Use clic-R collar pliers.
Step 16

Treat the EGR valve connector. Use dielectric grease.
Step 17

Plug in the EGR valve connector.
Step 18

Install the engine cover and secure it.

AUTODOC recommends:

Replacement: EGR valve – Ford Focus MK2. Do not use excessive force during installation. This may damage the part.Make sure the engine cover is properly seated. It should not be displaced with respect to the guiding fasteners.
Step 19

Remove the fender protection cover.
Step 20

Close the hood.

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