How to carry out replacement: EGR Valve 1.4 TDCi Ford Fusion ju2
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Change Ford Fusion ju2 1.4 EGR Valve yourself – manuals and video tutorials

How to change EGR valve on FORD FUSION (JU_) – replacement guide

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Download your free tutorial and fix FORD FUSION (JU_) 1.4 TDCi problems yourself Download for free 1.29 MB EGR Valve for Ford Fusion ju2 Shop now
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Important!
This replacement procedure can be used for:
FORD FUSION (JU_) 1.6 TDCi … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – EGR Valve for FUSION (JU_) and other FORD models
How to change EGR valve on Ford Fusion ju2 1.4 TDCi – step-by-step instructions for straightforward car repair EGR valve
How to change EGR valve on Fusion Estate (JU2) – tips for proper car maintenance
EGR valve for Fusion Estate (JU2) Diesel (90 hp)
Tools
Replacement: EGR valve – FORD FUSION (JU_). Tools you'll need:
All-purpose cleaning spray
Electronic spray
Sealant
Torque wrench
Drive socket # 8
Ratchet wrench
Clic-R collar pliers
Fender cover
Buy tools
Replacement: EGR valve – FORD FUSION (JU_). AUTODOC recommends:
  • Сlear the trouble code from the electronic control unit after replacing the EGR valve.
  • All work should be done with the engine stopped.
Replacement: EGR valve – FORD FUSION (JU_). Recommended sequence of steps:
  1. Step 1
    Open the bonnet.
    Step 2
    Use a fender protection cover to prevent damaging paintwork and plastic parts of the car.
    Step 3
    How to change EGR Valve on Ford Fusion ju2 2002 - free PDF and video manuals
    Remove the engine cover.
    AUTODOC recommends:
    Replacement: EGR valve – FORD FUSION (JU_). Do not use excessive force when removing the part as this may damage it.
  2. Step 4
    How to replace FORD FUSION (JU_) 1.4 TDCi 2003 EGR Valve - step-by-step manuals and video guides
    Clean the EGR valve. Use all-purpose cleaning spray.
  3. Step 5
    Ford Fusion ju2 1.4 2004 EGR Valve replacement: free workshop manuals
    Detach the EGR valve connector.
  4. Step 6
    Changing EGR Valve on FORD FUSION (JU_) 1.6 TDCi 2005 by yourself
    Remove the EGR valve hose clamp. Use clic-R collar pliers.
  5. Step 7
    How to remove FORD FUSION 1.25 2006 EGR Valve - online easy-to-follow instructions
    Detach the EGR valve hose.
  6. Step 8
    How to replace EGR Valve on FORD FUSION (JU_) 2007: download PDF manuals and video instructions
    Unscrew the EGR valve fasteners. Use a drive socket #8. Use a ratchet wrench.
  7. Step 9
    How hard is it to do yourself: EGR Valve replacement on Ford Fusion ju2 1.3 2008 - download illustrated guide
    Remove the EGR valve.
  8. Step 10
    Need to know how to renew EGR Valve on FORD FUSION 2009? This free workshop manual will help you to do it yourself
    Clean the EGR valve mounting seat. Use all-purpose cleaning spray.
  9. Step 11
    Changing of EGR Valve on Ford Fusion ju2 2010 won't be an issue if you follow this illustrated step-by-step guide
    Treat the EGR valve fasteners. Use a sealant.
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