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How to replace the front brake pads of disc brake on FIAT BRAVO II (198)
Steps:26
downloads:2
Disclaimer
Important!
This replacement procedure can be used for:
FIAT BRAVO II (198) 1.6 D Multijet
The steps may slightly vary depending on the car design.
FIAT BRAVO II (198) 1.6 D Multijet
The steps may slightly vary depending on the car design.
Required tools:
Required tools:
Wire brush
WD-40 spray
Brake cleaner
Anti-squeal paste
Copper grease
Drive socket # 13
Wheel impact socket #17
Brake caliper wind back tool
Ratchet wrench
Torque wrench
Crow bar
Wheel chock
AUTODOC recommends:
- Perform the replacement of brake pads in complete set for each axis. This provides effective braking.
- The replacement procedure is identical for all brake pads on the same axle.
- All work should be done with the engine stopped.
Carry out replacement in the following order:
Step 1Open the bonnet.Unscrew the brake fluid reservoir cap.
Step 2Secure the wheels with chocks.
Step 3Loosen the wheel mounting bolts.Use wheel impact socket #17.
Step 4Raise the front of the car and secure on supports.
Step 5Unscrew the wheel bolts.AUTODOC recommends:To avoid injury, hold up the wheel when unscrewing the bolts.
Step 6Remove the wheel.
Step 7Disconnect the brake pad wear sensor plug.Please note!Some cars are not equipped with the brake pad wear sensor.
Step 8Spread the brake pads.Use a crowbar.
Step 9Clean the brake caliper fasteners. Use a wire brush.Use WD-40 spray.
Step 10Unscrew the brake caliper fastening.Use a drive socket #13.Use a ratchet wrench.
Step 11Remove the brake caliper.AUTODOC recommends:Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur.
Step 12Remove the brake pads.Use a crowbar.AUTODOC recommends:Measure the brake disc thickness. Upon reaching the wear limit the part must be replaced.
Step 13Clean the brake caliper bracket from dirt and dust.Use a wire brush.Use a brake cleaner.AUTODOC recommends:After applying the spray, wait a few minutes.
Step 14Treat the brake pads in the area where their surface comes into contact with the brake caliper bracket. Use anti-squeal paste.AUTODOC recommends:Make sure the disc surface is clean before installing the pads.
Step 15Install new brake pads.AUTODOC recommends:Make sure the pads are installed with linings facing the disc.
Step 16Treat the brake caliper piston.Use a brake cleaner.AUTODOC recommends:After applying the spray, wait a few minutes.
Step 17Press in the brake caliper piston.Use brake caliper wind back tool.
Step 18Install the brake caliper and fix it.Use a drive socket #13.Use a torque wrench.Tighten it to 35 Nm torque.
Step 19Connect the brake pad wear sensor plug.
Step 20Clean the brake disk surface.Use a brake cleaner.AUTODOC recommends:After applying the spray, wait a few minutes.
Step 21Treat the surface where the brake disc contacts the wheel rim. Use copper grease.
Step 22Install the wheel.AUTODOC recommends:To avoid injury, hold up the wheel when screwing in the fastening bolts.
Step 23Screw in the wheel bolts.Use wheel impact socket #17.
Step 24Lower the car and working in a cross order, tighten the wheel bolts.Use a torque wrench.Tighten it to 120 Nm torque.AUTODOC recommends:Check the brake fluid level in the expansion tank and refill if necessary.
Step 25Tighten the brake fluid reservoir cap. Close the hood.AUTODOC recommends:Without starting the engine, press the brake pedal several times until you feel significant resistance.
Step 26Remove the jacks and chocks.AUTODOC recommends:Slow down smoothly for first 150-200 km after the brake pads replacement. Avoid unneccessary and sharp braking to a stop.
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