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How to change track rod end on TOYOTA RAV4 IV Off-Road (XA40) – replacement guide
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Important!
This replacement procedure can be used for:
TOYOTA RAV 4 IV (ZSA4_, ALA4_) 2.0 D (ALA40_), TOYOTA RAV 4 IV (ZSA4_, ALA4_) 2.0 4WD (ZSA44_), TOYOTA RAV 4 IV (ZSA4_, ALA4_) 2.2 D 4WD (ALA49), TOYOTA RAV 4 IV (ZSA4_, ALA4_) 2.0 D 4WD (ALA41_), TOYOTA RAV 4 IV (ZSA4_, ALA4_) 2.0 4WD (ZSA44_), TOYOTA RAV 4 IV (ZSA4_, ALA4_) 2.5 Hybrid (AVA42_), TOYOTA RAV 4 IV (ZSA4_, ALA4_) 2.5 Hybrid 4WD (AVA44, AVA44_), TOYOTA RAV 4 IV (ZSA4_, ALA4_) 2.0 D (WWA42_) … View more
The steps may slightly vary depending on the car design.
TOYOTA RAV 4 IV (ZSA4_, ALA4_) 2.0 D (ALA40_), TOYOTA RAV 4 IV (ZSA4_, ALA4_) 2.0 4WD (ZSA44_), TOYOTA RAV 4 IV (ZSA4_, ALA4_) 2.2 D 4WD (ALA49), TOYOTA RAV 4 IV (ZSA4_, ALA4_) 2.0 D 4WD (ALA41_), TOYOTA RAV 4 IV (ZSA4_, ALA4_) 2.0 4WD (ZSA44_), TOYOTA RAV 4 IV (ZSA4_, ALA4_) 2.5 Hybrid (AVA42_), TOYOTA RAV 4 IV (ZSA4_, ALA4_) 2.5 Hybrid 4WD (AVA44, AVA44_), TOYOTA RAV 4 IV (ZSA4_, ALA4_) 2.0 D (WWA42_) … View more
The steps may slightly vary depending on the car design.
This video shows the replacement procedure of a similar car part on another vehicle
All the parts you need to replace – Track Rod End for RAV 4 IV (ZSA4_, ALA4_) and other TOYOTA models
Alternative products

Wire brush
WD-40 spray
Copper grease
Combination spanner #21
Combination spanner #22
Drive socket # 17
Wheel impact socket #21
Ratchet wrench
Torque wrench
Tap wrench
Flat Screwdriver
Round-nose pliers
Vernier caliper
Crow bar
Rubber mallet
Ball joint puller
Wheel chock
Replacement: track rod end – TOYOTA RAV 4 IV (ZSA4_, ALA4_). Tip:
- Replace tie rod ends in pairs.
- The replacement procedure is identical for the right and left tie rod ends.
- During the installation process, use only new bolts and nuts.
- All work should be done with the engine stopped.
Replacement: track rod end – TOYOTA RAV 4 IV (ZSA4_, ALA4_). Use the following procedure:
- Step 1
Secure the wheels with chocks. - Step 2
Loosen the wheel mounting bolts. Use wheel impact socket #21. - Step 3Raise the front of the car and secure on supports.Step 4
Unscrew the wheel bolts.AUTODOC recommends:Warning! To avoid injury, hold the wheel while unscrewing the fastening bolts. TOYOTA RAV 4 IV (ZSA4_, ALA4_) - Step 5
Remove the wheel. - Step 6
Clean the fastener connecting the tie rod end to the steering knuckle. Use a wire brush. Use WD-40 spray. - Step 7
When deinstalling, mark or measure the precise position of the ball joint on the track rod, or count the number of turns in order to prevent misalignment afterward. Use a vernier caliper. - Step 8
Remove the cotter pin fixing the tie rod end fastening. Use a flat screwdriver. Use round-nose pliers. Use a crowbar. - Step 9
Unscrew the end fastening nut to the steering knuckle. Use a drive socket #17. Use a tap wrench. - Step 10
Loosen the lock nut securing the tie rod end to the tie rod. Use a combination spanner #21. Use a combination spanner #22. - Step 11
Disconnect the tie rod end from the steering knuckle. Use a ball joint puller. Use a rubber mallet. - Step 12
Screw the end out of the tie rod. - Step 13
Clean the mounting seats of the tie rod end. Use a wire brush. - Step 14
Treat the mounting seats of the tie rod end. Use copper grease. - Step 15
Screw on a new tie rod end.Replacement: track rod end – TOYOTA RAV 4 IV (ZSA4_, ALA4_). AUTODOC recommends:While installing the steering rod end remember to make the same number of turns or to leave the same length of thread showing as per your measurements. - Step 16
Connect the tie rod end to the steering knuckle.
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