How to carry out replacement: Springs 112 CDI 2.2 (638.094) Mercedes Vito W638
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Change Mercedes Vito W638 110 CDI 2.2 (638.094) Springs yourself – manuals and video tutorials

How to change rear coil springs on MERCEDES-BENZ Vito Van (W638) – replacement guide

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Important!
This replacement procedure can be used for:
MERCEDES-BENZ VITO Box (638) 112 CDI 2.2 (638.094), MERCEDES-BENZ VITO Box (638) 110 CDI 2.2 (638.094), MERCEDES-BENZ VITO Box (638) 108 CDI 2.2 (638.094), MERCEDES-BENZ VITO Box (638) 114 2.3 (638.034, 638.094), MERCEDES-BENZ VITO Box (638) 113 2.0 (638.014, 638.094), MERCEDES-BENZ VITO Box (638) 110 D 2.3 (638.074, 638.078), MERCEDES-BENZ VITO Box (638) 108 D 2.3 (638.064, 638.068) … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Springs for VITO Box (638) and other MERCEDES-BENZ models
How to change Coil spring on Mercedes Vito W638 112 CDI 2.2 (638.094) – step-by-step instructions for straightforward car repair Coil spring
How to change Coil spring buffer on Mercedes Vito W638 112 CDI 2.2 (638.094) – step-by-step instructions for straightforward car repair Coil spring buffer
How to change Coil spring on MERCEDES-BENZ VITO Box (638) 108 D 2.3 (638.064, 638.068) – tips for proper car maintenance
Coil spring for MERCEDES-BENZ VITO Box (638) 108 D 2.3 (638.064, 638.068) Diesel (79 hp)
Simple DIY car repair steps – Replacing Coil spring on MERCEDES-BENZ VITO Box (638) 110 D 2.3 (638.074, 638.078)
Coil spring for MERCEDES-BENZ VITO Box (638) 110 D 2.3 (638.074, 638.078) Diesel (98 hp)
Easy tricks to help you to replace Coil spring on MERCEDES-BENZ VITO Box (638) 113 2.0 (638.014, 638.094)
Coil spring for MERCEDES-BENZ VITO Box (638) 113 2.0 (638.014, 638.094) Petrol (129 hp)
Coil spring removal & installation, incredibly easy steps for MERCEDES-BENZ VITO Box (638) 114 2.3 (638.034, 638.094)
Coil spring for MERCEDES-BENZ VITO Box (638) 114 2.3 (638.034, 638.094) Petrol (143 hp)
Changing Coil spring on MERCEDES-BENZ VITO Box (638) 108 CDI 2.2 (638.094) – tips for first time repair
Coil spring for MERCEDES-BENZ VITO Box (638) 108 CDI 2.2 (638.094) Diesel (82 hp)
Main steps for Coil spring replacement on MERCEDES-BENZ VITO Box (638) 110 CDI 2.2 (638.094)
Coil spring for MERCEDES-BENZ VITO Box (638) 110 CDI 2.2 (638.094) Diesel (102 hp)
How to change Coil spring on MERCEDES-BENZ VITO Box (638) 112 CDI 2.2 (638.094) – tips for proper car maintenance
Coil spring for MERCEDES-BENZ VITO Box (638) 112 CDI 2.2 (638.094) Diesel (122 hp)
Tools
Replacement: coil springs – MERCEDES-BENZ VITO Box (638). Tools you might need:
Wire brush
WD-40 spray
Copper grease
Drive socket # 21
Wheel impact socket #17
Torque wrench
Tap wrench
Crow bar
Hydraulic transmission jack
Wheel chock
Buy tools
Replacement: coil springs – MERCEDES-BENZ VITO Box (638). Tip from AUTODOC:
  • Both coil springs of the rear suspension should be replaced simultaneously.
  • The replacement procedure is identical for the left and right coil springs of the rear suspension.
  • Please note: all work on the car – MERCEDES-BENZ VITO Box (638) – should be done with the engine switched off.
Carry out replacement in the following order:
  1. Step 1
    How to change Springs on Mercedes Vito W638 1997 - free PDF and video manuals
    Secure the wheels with chocks.
  2. Step 2
    How to replace MERCEDES-BENZ VITO Box (638) 112 CDI 2.2 (638.094) 1998 Springs - step-by-step manuals and video guides
    Loosen the wheel mounting bolts. Use wheel impact socket #17.
  3. Step 3
    Raise the rear of the car and secure on supports.
    Step 4
    Mercedes Vito W638 110 CDI 2.2 (638.094) 1999 Springs replacement: free workshop manuals
    Unscrew the wheel bolts.
    AUTODOC recommends:
    Important! Hold the wheel while unscrewing the fastening bolts. MERCEDES-BENZ VITO Box (638)
  4. Step 5
    Changing Springs on MERCEDES-BENZ VITO Box (638) 108 CDI 2.2 (638.094) 2000 by yourself
    Remove the wheel.
  5. Step 6
    How to remove MERCEDES-BENZ VITO 108 D 2.3 (638.064, 638.068) 2001 Springs - online easy-to-follow instructions
    Support the rear suspension beam. Use a hydraulic transmission jack.
  6. Step 7
    How to replace Springs on MERCEDES-BENZ VITO Box (638) 2002: download PDF manuals and video instructions
    Clean the shock absorber fasteners. Use a wire brush. Use WD-40 spray.
  7. Step 8
    How hard is it to do yourself: Springs replacement on Mercedes Vito W638 114 2.3 (638.034, 638.094) 2003 - download illustrated guide
    Unscrew the lower fastener of the shock absorber. Use a drive socket #21. Use a tap wrench.
  8. Step 9
    Need to know how to renew Springs on MERCEDES-BENZ VITO 1997? This free workshop manual will help you to do it yourself
    Remove the fastening bolt.
  9. Step 10
    Changing of Springs on Mercedes Vito W638 1998 won't be an issue if you follow this illustrated step-by-step guide
    Detach the lower part of the shock absorber. Use a crowbar.
  10. Step 11
    MERCEDES-BENZ VITO 110 CDI 2.2 (638.094) Springs replacement: online guides and video tutorials
    Remove the mounting from under the rear axle beam.
    AUTODOC recommends:
    Replacement: coil springs – MERCEDES-BENZ VITO Box (638). Lower the transmission jack smoothly, without jerks, to avoid damaging components and mechanisms.
  11. Step 12
    Replacing Springs on Mercedes Vito W638 2000 112 CDI 2.2 (638.094) by yourself
    Pull down the rear suspension beam. Use a crowbar.
  12. Step 13
    VITO Box (638) 108 D 2.3 (638.064, 638.068) 2001 Springs DIY replacement workshop manual
    Take out the spring.
  13. Step 14
    How to change Springs on MERCEDES-BENZ VITO Box (638) 2002 - tips and tricks
    Clean the coil spring mounting seats. Use a wire brush. Use WD-40 spray.
  14. Step 15
    Step-by-step recommendations for DIY replacement Mercedes Vito W638 2003 108 D 2.3 (638.064, 638.068) Springs
    Pull down the rear suspension beam. Use a crowbar.
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