How to carry out replacement: Brake Discs 112 CDI 2.2 (638.094) Mercedes Vito W638
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Change Mercedes Vito W638 110 CDI 2.2 (638.094) Brake Discs yourself – manuals and video tutorials

How to change front brake discs on MERCEDES-BENZ VITO Box (638) – replacement guide

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When to replace the Brake Discs on your MERCEDES-BENZ VITO
Recommended replacement interval for the part category Brake disc : 50000 km
Important!
This replacement procedure can be used for:
MERCEDES-BENZ VITO Box (638) 108 D 2.3 (638.064, 638.068), MERCEDES-BENZ VITO Box (638) 110 D 2.3 (638.074, 638.078), MERCEDES-BENZ VITO Box (638) 113 2.0 (638.014, 638.094), MERCEDES-BENZ VITO Box (638) 114 2.3 (638.034, 638.094), MERCEDES-BENZ VITO Box (638) 108 CDI 2.2 (638.094), MERCEDES-BENZ VITO Box (638) 110 CDI 2.2 (638.094) … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Brake Discs for VITO Box (638) and other MERCEDES-BENZ models
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How to change Brake disc on Mercedes Vito W638 112 CDI 2.2 (638.094) – step-by-step instructions for straightforward car repair Brake disc
Tools
Replacement: brake discs – MERCEDES-BENZ VITO Box (638). Tools you need:
Wire brush
WD-40 spray
Brake cleaner
Copper grease
Drive socket # 13
Drive socket # 21
Wheel impact socket #17
Brake caliper wind back tool
Ratchet wrench
Torque wrench
Flat Screwdriver
Phillips screwdriver
Impact screwdriver
Tap wrench
Rubber mallet
Crow bar
Wheel chock
Buy tools
Replacement: brake discs – MERCEDES-BENZ VITO Box (638). AUTODOC experts recommend:
  • Replace the brake disks on the car MERCEDES-BENZ VITO Box (638) in complete set for each axis. Regardless of the state of components. This will ensure even braking.
  • The replacement procedure is identical for both brake disks on the same axle.
  • When changing the brake discs, always replace the brake pads.
  • Please note: all work on the car – MERCEDES-BENZ VITO Box (638) – should be done with the engine switched off.
Carry out replacement in the following order:
  1. Step 1
    Open the bonnet. Unscrew the brake fluid reservoir cap.
    Step 2
    How to change Brake Discs on Mercedes Vito W638 1997 - free PDF and video manuals
    Secure the wheels with chocks.
  2. Step 3
    How to replace MERCEDES-BENZ VITO Box (638) 112 CDI 2.2 (638.094) 1998 Brake Discs - step-by-step manuals and video guides
    Loosen the wheel mounting bolts. Use wheel impact socket #17.
  3. Step 4
    Raise the front of the car and secure on supports.
    Step 5
    Mercedes Vito W638 110 CDI 2.2 (638.094) 1999 Brake Discs replacement: free workshop manuals
    Unscrew the wheel bolts.
    Replacement: brake discs – MERCEDES-BENZ VITO Box (638). Tip:
    To avoid injury, hold up the wheel when unscrewing the bolts.
  4. Step 6
    Changing Brake Discs on MERCEDES-BENZ VITO Box (638) 108 CDI 2.2 (638.094) 2000 by yourself
    Remove the wheel.
  5. Step 7
    How to remove MERCEDES-BENZ VITO 108 D 2.3 (638.064, 638.068) 2001 Brake Discs - online easy-to-follow instructions
    Spread the brake pads. Use a crowbar.
  6. Step 8
    How to replace Brake Discs on MERCEDES-BENZ VITO Box (638) 2002: download PDF manuals and video instructions
    Clean the brake caliper fasteners. Use a wire brush. Use WD-40 spray.
  7. Step 9
    How hard is it to do yourself: Brake Discs replacement on Mercedes Vito W638 114 2.3 (638.034, 638.094) 2003 - download illustrated guide
    Unscrew the brake caliper fastening. Use a drive socket #13. Use a ratchet wrench.
  8. Step 10
    Need to know how to renew Brake Discs on MERCEDES-BENZ VITO 1997? This free workshop manual will help you to do it yourself
    Remove the brake caliper.
    AUTODOC recommends:
    Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur.
  9. Step 11
    Changing of Brake Discs on Mercedes Vito W638 1998 won't be an issue if you follow this illustrated step-by-step guide
    Disconnect the brake pad wear sensor plug. Use a flat screwdriver.
    Please note!
    Some cars are not equipped with the brake pad wear sensor.
  10. Step 12
    MERCEDES-BENZ VITO 110 CDI 2.2 (638.094) Brake Discs replacement: online guides and video tutorials
    Remove the brake pads.
  11. Step 13
    Replacing Brake Discs on Mercedes Vito W638 2000 112 CDI 2.2 (638.094) by yourself
    Clean the brake caliper bracket fasteners. Use a wire brush. Use WD-40 spray.
  12. Step 14
    VITO Box (638) 108 D 2.3 (638.064, 638.068) 2001 Brake Discs DIY replacement workshop manual
    Unscrew the caliper bracket fastening. Use a drive socket #21. Use a tap wrench. Use a ratchet wrench.
  13. Step 15
    How to change Brake Discs on MERCEDES-BENZ VITO Box (638) 2002 - tips and tricks
    Remove the caliper bracket.
  14. Step 16
    Step-by-step recommendations for DIY replacement Mercedes Vito W638 2003 108 D 2.3 (638.064, 638.068) Brake Discs
    Clean the brake disk surface. Use a wire brush. Use WD-40 spray.
  15. Step 17
    DIY replacement of Brake Discs on MERCEDES-BENZ VITO Box (638) 110 D 2.3 (638.074, 638.078) 1997 is not an issue anymore with our step-by-step tutorial
    Unscrew the brake disc fastening. Use a Phillips screwdriver. Use an impact screwdriver.
    Replacement: brake discs – MERCEDES-BENZ VITO Box (638). Tip from AUTODOC experts:
    If necessary, use a rubber mallet.
  16. Step 18
    How to change Brake Discs on Mercedes Vito W638 1997 - free PDF and video manuals
    Remove the brake disc.
  17. Step 19
    How to replace MERCEDES-BENZ VITO Box (638) 112 CDI 2.2 (638.094) 1998 Brake Discs - step-by-step manuals and video guides
    Clean the hub. Use a wire brush. Treat the contacting surface. Use copper grease.
  18. Step 20
    Mercedes Vito W638 110 CDI 2.2 (638.094) 1999 Brake Discs replacement: free workshop manuals
    Install the brake disc.
  19. Step 21
    Changing Brake Discs on MERCEDES-BENZ VITO Box (638) 108 CDI 2.2 (638.094) 2000 by yourself
    Tighten the brake disc fastening. Use a Phillips screwdriver. Use a torque wrench. Tighten it to 9 Nm torque.
  20. Step 22
    How to remove MERCEDES-BENZ VITO 108 D 2.3 (638.064, 638.068) 2001 Brake Discs - online easy-to-follow instructions
    Clean the brake disk surface. Use a brake cleaner.
    AUTODOC recommends:
    Replacement: brake discs – MERCEDES-BENZ VITO Box (638). After applying the spray, wait a few minutes.
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