How to carry out replacement: Springs 112 CDI 2.2 (638.194) Mercedes W638 Minibus
Disclaimer
Change Mercedes W638 Minibus 108 CDI 2.2 (638.194) Springs yourself – manuals and video tutorials

How to change rear coil springs on Mercedes Vito W638 – replacement guide

downloads: 4
Views: 110
Download your free tutorial and fix MERCEDES-BENZ VITO Bus (638) 112 CDI 2.2 (638.194) problems yourself Download for free 2.92 MB Springs for Mercedes W638 Minibus Shop now
Leave a comment Open in a new tab
Important!
This replacement procedure can be used for:
MERCEDES-BENZ VITO Bus (638) 108 D 2.3 (638.164), MERCEDES-BENZ VITO Bus (638) 110 TD 2.3 (638.174), MERCEDES-BENZ VITO Bus (638) 113 2.0 (638.114, 638.194), MERCEDES-BENZ VITO Bus (638) 114 2.3 (638.134, 638.194), MERCEDES-BENZ VITO Bus (638) 108 CDI 2.2 (638.194), MERCEDES-BENZ VITO Bus (638) 110 CDI 2.2 (638.194) … View more

The steps may slightly vary depending on the car design.

How to change rear springs / rear coil springs on MERCEDES-BENZ VITO 1 (W638) [TUTORIAL AUTODOC]

video
Published on: 17/06/2019
12K views
All the parts you need to replace – Springs for VITO Bus (638) and other MERCEDES-BENZ models
Alternative products
How to change Coil spring on Mercedes W638 Minibus 112 CDI 2.2 (638.194) – step-by-step instructions for straightforward car repair Coil spring
Tools
Replacement: coil springs – Mercedes Vito W638. Tools you might need:
Wire brush
WD-40 spray
Copper grease
Drive socket # 21
Wheel impact socket #17
Torque wrench
Tap wrench
Crow bar
Hydraulic transmission jack
Wheel chock
Buy tools
Replacement: coil springs – Mercedes Vito W638. Tip from AUTODOC:
  • Both coil springs of the rear suspension should be replaced simultaneously.
  • The replacement procedure is identical for the left and right coil springs of the rear suspension.
  • Please note: all work on the car – Mercedes Vito W638 – should be done with the engine switched off.
Carry out replacement in the following order:
  1. Step 1
    How to change Springs on Mercedes W638 Minibus 1996 - free PDF and video manuals
    Secure the wheels with chocks.
  2. Step 2
    How to replace MERCEDES-BENZ VITO Bus (638) 112 CDI 2.2 (638.194) 1997 Springs - step-by-step manuals and video guides
    Loosen the wheel mounting bolts. Use wheel impact socket #17.
  3. Step 3
    Mercedes W638 Minibus 108 CDI 2.2 (638.194) 1998 Springs replacement: free workshop manuals
    Raise the rear of the car and secure on supports.
  4. Step 4
    Changing Springs on MERCEDES-BENZ VITO Bus (638) 110 CDI 2.2 (638.194) 1999 by yourself
    Unscrew the wheel bolts.
    AUTODOC recommends:
    Important! Hold the wheel while unscrewing the fastening bolts. Mercedes Vito W638
  5. Step 5
    How to remove MERCEDES-BENZ VITO 108 D 2.3 (638.164) 2000 Springs - online easy-to-follow instructions
    Remove the wheel.
  6. Step 6
    How to replace Springs on MERCEDES-BENZ VITO Bus (638) 2001: download PDF manuals and video instructions
    Support the rear suspension beam. Use a hydraulic transmission jack.
  7. Step 7
    How hard is it to do yourself: Springs replacement on Mercedes W638 Minibus 113 2.0 (638.114, 638.194) 2002 - download illustrated guide
    Clean the shock absorber fasteners. Use a wire brush. Use WD-40 spray.
  8. Step 8
    Need to know how to renew Springs on MERCEDES-BENZ VITO 2003? This free workshop manual will help you to do it yourself
    Unscrew the lower fastener of the shock absorber. Use a drive socket #21. Use a tap wrench.
  9. Step 9
    Changing of Springs on Mercedes W638 Minibus 1996 won't be an issue if you follow this illustrated step-by-step guide
    Remove the fastening bolt.
  10. Step 10
    MERCEDES-BENZ VITO 108 CDI 2.2 (638.194) Springs replacement: online guides and video tutorials
    Detach the lower part of the shock absorber. Use a crowbar.
  11. Step 11
    Replacing Springs on Mercedes W638 Minibus 1998 112 CDI 2.2 (638.194) by yourself
    Remove the mounting from under the rear axle beam.
    AUTODOC recommends:
    Replacement: coil springs – Mercedes Vito W638. Lower the transmission jack smoothly, without jerks, to avoid damaging components and mechanisms.
  12. Step 12
    VITO Bus (638) 108 D 2.3 (638.164) 1999 Springs DIY replacement workshop manual
    Pull down the rear suspension beam. Use a crowbar.
  13. Step 13
    How to change Springs on MERCEDES-BENZ VITO Bus (638) 2000 - tips and tricks
    Take out the spring.
  14. Step 14
    Step-by-step recommendations for DIY replacement Mercedes W638 Minibus 2001 108 D 2.3 (638.164) Springs
    Clean the coil spring mounting seats. Use a wire brush. Use WD-40 spray.
  15. Step 15
    DIY replacement of Springs on MERCEDES-BENZ VITO Bus (638) 110 TD 2.3 (638.174) 2002 is not an issue anymore with our step-by-step tutorial
    Pull down the rear suspension beam. Use a crowbar.
Was this manual helpful?
Please rate this manual on a scale from 1 to 5. If you have any questions, feel free to ask us.
Users voted – 0
Need New Tyres?

Find out which tyre and wheel sizes are compatible with the MERCEDES-BENZ Vito Minibus (W638) model

Mercedes W638 Minibus tyre size

Popular maintenance tutorials for Mercedes W638 Minibus

More manuals for Mercedes W638 Minibus

Complete guides for changing the Springs on different MERCEDES-BENZ VITO models

Unlock your car maintenance assistant!

Track expenses, manage logs, schedule replacements, and more.

DIY MERCEDES-BENZ VITO Bus (638) Springs replacement - online guide
Tips & tricks for your MERCEDES-BENZ VITO Bus (638)
View more
  • How to change Springs on MERCEDES-BENZ VITO Bus (638) 110 TD 2.3 (638.174) - replacement tricks
    Easy Steps to Fix Minor Scratches on Your Vehicle | AUTODOC tips
    8K views
    Published on: 12/05/2022
  • Changing Coil springs Mercedes W638 Minibus 112 CDI 2.2 (638.194) - Replacement Tips
    5 possible reasons why your car heater isn't working
    7K views
    Published on: 21/11/2024
  • Maintenance Hacks - MERCEDES-BENZ VITO Bus (638) 108 CDI 2.2 (638.194) Spring replacement guide
    How to prevent car windows from fogging up | AUTODOC tips
    13K views
    Published on: 04/02/2021
  • Replace Suspension spring on Mercedes W638 Minibus - free video tips
    Revitalize Your Car Interior: DIY Steering Wheel Cover with AUTODOC Tips
    7K views
    Published on: 14/03/2024

Most commonly replaced car parts on MERCEDES-BENZ VITO

Professional manuals for the most common MERCEDES-BENZ models

ОЕ number
Autodoc CLUB App icon
Time to replace parts? Get even better deals in our Shop app.
MERCEDES-BENZ VITO Bus (638) Springs replace by yourself - Scan QR-code and download AUTODOC CLUB app
SCAN ME