When to replace the Brake Discs on your OPEL ZAFIRA
Recommended replacement interval for the part category Brake disc : 50000 km
Important!
This replacement procedure can be used for:
OPEL ZAFIRA B (A05) 1.6 (M75), OPEL ZAFIRA B (A05) 2.0 (M75), OPEL ZAFIRA B (A05) 2.2 (M75), OPEL ZAFIRA B (A05) 1.9 CDTI (M75), OPEL ZAFIRA B (A05) 1.9 CDTI (M75), OPEL ZAFIRA B (A05) 1.9 CDTI (M75), OPEL ZAFIRA B (A05) 1.6 (M75), OPEL ZAFIRA B (A05) 1.7 CDTI (M75), OPEL ZAFIRA B (A05) 1.7 CDTI (M75), OPEL ZAFIRA B (A05) 1.8 (M75), OPEL ZAFIRA B (A05) 1.8 LPG (M75), OPEL ZAFIRA B (A05) 1.6 FlexFuel (M75) View more

The steps may slightly vary depending on the car design.

How to change rear brake discs / rear brake rotors on OPEL ZAFIRA-B 2 (A05) [TUTORIAL AUTODOC]

video
All the parts you need to replace – Brake Discs for ZAFIRA B (A05) and other OPEL models
Tools
Replacement: brake discs – Opel Zafira B A05. Tools you need:
Wire brush
WD-40 spray
Brake cleaner
Copper grease
Torx bit T30
Drive socket # 11
Drive socket # 13
Drive socket # E20
Combination spanner #11
Combination spanner #13
Combination spanner #17
Wheel impact socket #17
Brake caliper wind back tool
Ratchet wrench
Torque wrench
Brake bleeder kit
Brake hose clip
Tap wrench
Crow bar
Rubber mallet
Wheel chock
Replacement: brake discs – Opel Zafira B A05. AUTODOC recommends:
  • Replace the brake disks on the car Opel Zafira B A05 in complete set for each axis. Regardless of the state of components. This will ensure even braking.
  • The replacement procedure is identical for both brake disks on the same axle.
  • When changing the brake discs, always replace the brake pads.
  • Please note: all work on the car – Opel Zafira B A05 – should be done with the engine switched off.
Carry out replacement in the following order:
  1. Step 1
    How to change Brake Discs on Opel Zafira B 2005 - free PDF and video manuals
    Open the bonnet. Unscrew the brake fluid reservoir cap.
  2. Step 2
    How to replace OPEL ZAFIRA B (A05) 1.9 CDTI (M75) 2006 Brake Discs - step-by-step manuals and video guides
    Secure the wheels with chocks.
  3. Step 3
    Opel Zafira B 1.8 (M75) 2007 Brake Discs replacement: free workshop manuals
    Loosen the wheel mounting bolts. Use wheel impact socket #17.
  4. Step 4
    Changing Brake Discs on OPEL ZAFIRA B (A05) 1.6 (M75) 2008 by yourself
    Raise the rear of the car and secure on supports.
  5. Step 5
    How to remove OPEL ZAFIRA 1.6 CNG (M75) 2009 Brake Discs - online easy-to-follow instructions
    Unscrew the wheel bolts.
    Replacement: brake discs – Opel Zafira B A05. Tip from AUTODOC:
    To avoid injury, hold up the wheel when unscrewing the bolts.
  6. Step 6
    How to replace Brake Discs on OPEL ZAFIRA B (A05) 2010: download PDF manuals and video instructions
    Remove the wheel.
  7. Step 7
    How hard is it to do yourself: Brake Discs replacement on Opel Zafira B 1.9 CDTI (M75) 2011 - download illustrated guide
    Clean the brake caliper fasteners. Use a wire brush. Use WD-40 spray.
  8. Step 8
    Need to know how to renew Brake Discs on OPEL ZAFIRA 2012? This free workshop manual will help you to do it yourself
    Clean the area where the brake hose is connected to the caliper, and the guide pins area. Use a wire brush. Use a brake cleaner.
    AUTODOC recommends:
    Replacement: brake discs – Opel Zafira B A05. After applying the spray, wait a few minutes.
  9. Step 9
    Changing of Brake Discs on Opel Zafira B 2013 won't be an issue if you follow this illustrated step-by-step guide
    Clamp the brake hose off using a brake hose clamp.
  10. Step 10
    OPEL ZAFIRA 1.7 CDTI (M75) Brake Discs replacement: online guides and video tutorials
    Unscrew the brake hose from the brake caliper. Use a combination spanner #11.
  11. Step 11
    Replacing Brake Discs on Opel Zafira B 2015 1.9 CDTI (M75) by yourself
    Disconnect the brake hose.
  12. Step 12
    ZAFIRA B (A05) 1.6 CNG (M75) 2005 Brake Discs DIY replacement workshop manual
    Unscrew the brake caliper fastening. Use a combination spanner #13.
  13. Step 13
    How to change Brake Discs on OPEL ZAFIRA B (A05) 2006 - tips and tricks
    Spread the brake pads. Use a crowbar.
  14. Step 14
    Step-by-step recommendations for DIY replacement Opel Zafira B 2007 1.6 CNG (M75) Brake Discs
    Remove the brake caliper. Use a crowbar.
    Replacement: brake discs – Opel Zafira B A05. Professionals recommend:
    Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur. Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
  15. Step 15
    DIY replacement of Brake Discs on OPEL ZAFIRA B (A05) 1.7 CDTI (M75) 2008 is not an issue anymore with our step-by-step tutorial
    Remove the brake pads. Use a crowbar.
  16. Step 16
    How to change Brake Discs on Opel Zafira B 2005 - free PDF and video manuals
    Clean the brake caliper bracket fasteners. Use a wire brush. Use a brake cleaner.
    Replacement: brake discs – Opel Zafira B A05. Tip from AUTODOC:
    After applying the spray, wait a few minutes.
  17. Step 17
    How to replace OPEL ZAFIRA B (A05) 1.9 CDTI (M75) 2006 Brake Discs - step-by-step manuals and video guides
    Unscrew the caliper bracket fastening. Use a drive socket #E20. Use a tap wrench.
  18. Step 18
    Opel Zafira B 1.8 (M75) 2007 Brake Discs replacement: free workshop manuals
    Remove the caliper bracket.
  19. Step 19
    Changing Brake Discs on OPEL ZAFIRA B (A05) 1.6 (M75) 2008 by yourself
    Clean the brake disc fasteners. Use a wire brush. Use WD-40 spray.
  20. Step 20
    How to remove OPEL ZAFIRA 1.6 CNG (M75) 2009 Brake Discs - online easy-to-follow instructions
    Unscrew the brake disc fastening. Use Torx T30. Use a ratchet wrench.
  21. Step 21
    How to replace Brake Discs on OPEL ZAFIRA B (A05) 2010: download PDF manuals and video instructions
    Remove the brake disc.
    Replacement: brake discs – Opel Zafira B A05. Tip:
    If necessary, use a rubber mallet.
  22. Step 22
    How hard is it to do yourself: Brake Discs replacement on Opel Zafira B 1.9 CDTI (M75) 2011 - download illustrated guide
    Clean the hub. Use a wire brush. Treat the contacting surface. Use copper grease.
  23. Step 23
    Need to know how to renew Brake Discs on OPEL ZAFIRA 2012? This free workshop manual will help you to do it yourself
    Install the brake disc.
  24. Step 24
    Changing of Brake Discs on Opel Zafira B 2013 won't be an issue if you follow this illustrated step-by-step guide
    Tighten the brake disc fastening. Use Torx T30. Use a torque wrench. Tighten it to 4 Nm torque.
  25. Step 25
    OPEL ZAFIRA 1.7 CDTI (M75) Brake Discs replacement: online guides and video tutorials
    Clean the brake caliper bracket from dirt and dust. Use a wire brush. Use a brake cleaner.
    AUTODOC recommends:
    Replacement: brake discs – Opel Zafira B A05. After applying the spray, wait a few minutes.
  26. Step 26
    Replacing Brake Discs on Opel Zafira B 2015 1.9 CDTI (M75) by yourself
    Install the brake caliper bracket.
  27. Step 27
    ZAFIRA B (A05) 1.6 CNG (M75) 2005 Brake Discs DIY replacement workshop manual
    Tighten the brake caliper bracket. Use a drive socket #E20. Use a torque wrench. Tighten it to 100 Nm torque.
  28. Step 28
    How to change Brake Discs on OPEL ZAFIRA B (A05) 2006 - tips and tricks
    Install the brake pads.
  29. Step 29
    Treat the brake caliper piston. Use a brake cleaner.
    Replacement: brake discs – Opel Zafira B A05. Tip from AUTODOC experts:
    After applying the spray, wait a few minutes.
    Step 30
    Step-by-step recommendations for DIY replacement Opel Zafira B 2007 1.6 CNG (M75) Brake Discs
    Press in the brake caliper piston. Use brake caliper wind back tool.
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DIY OPEL ZAFIRA B (A05) Brake Discs replacement - online guide
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