When to replace the Brake Discs on your OPEL ZAFIRA
Recommended replacement interval for the part category Brake disc : 50000 km
Important!
This replacement procedure can be used for:
OPEL Astra G Caravan (T98) 1.7 DTI 16V (F35), OPEL Astra G Caravan (T98) 2.0 DI (F35), OPEL Astra G Caravan (T98) 1.4 16V (F35), OPEL Astra G Caravan (T98) 1.4 LPG (F35), OPEL Astra G Caravan (T98) 1.6 LPG (F35), OPEL Astra G Caravan (T98) 1.8 16V (F35), OPEL Astra G Caravan (T98) 1.7 TD (F35), OPEL Astra G Caravan (T98) 1.6 16V (F35), OPEL Astra G Caravan (T98) 1.6 LPG (F35), OPEL Astra G Caravan (T98) 1.6 (F35), OPEL Astra G Caravan (T98) 1.2 16V (F35), OPEL Astra G Caravan (T98) 1.2 16V (F35), OPEL Astra G Caravan (T98) 1.8 16V (F35), OPEL Astra G Caravan (T98) 1.4 (F35), OPEL Astra G Caravan (T98) 1.6 CNG (F35), OPEL Astra G Caravan (T98) 1.6 (F35), OPEL Astra G Caravan (T98) 1.7 CDTI (F35), OPEL Astra G Caravan (T98) 1.6 (F35), OPEL Astra G Saloon (T98) 1.7 CDTI (F69), OPEL Astra G Saloon (T98) 1.6 (F69), OPEL Astra G Saloon (T98) 1.8 16V (F69), OPEL Astra G Saloon (T98) 1.4 (F69), OPEL Astra G Saloon (T98) 1.6 LPG (F69), OPEL Astra G Saloon (T98) 1.8 16V (F69), OPEL Astra G Saloon (T98) 1.4 LPG (F69), OPEL Astra G Saloon (T98) 1.6 (F69), OPEL Astra G Saloon (T98) 1.6 16V (F69), OPEL Astra G Saloon (T98) 1.6 (F69), OPEL Astra G Saloon (T98) 1.7 TD (F69), OPEL Astra G Saloon (T98) 1.2 16V (F69), OPEL Astra G Saloon (T98) 2.0 DI (F69), OPEL Astra G Saloon (T98) 1.4 16V (F69), OPEL Astra G Saloon (T98) 1.2 16V (F69), OPEL Astra G Saloon (T98) 1.7 DTI 16V (F69), OPEL Astra G CC (T98) 1.7 DTI 16V (F08, F48), OPEL Astra G CC (T98) 1.6 LPG (F08, F48), OPEL Astra G CC (T98) 1.8 16V (F08, F48), OPEL Astra G CC (T98) 1.2 16V (F08, F48), OPEL Astra G CC (T98) 1.6 (F08, F48), OPEL Astra G CC (T98) 2.0 DI (F08, F48), OPEL Astra G CC (T98) 1.4 16V (F08, F48), OPEL Astra G CC (T98) 1.7 TD (F08, F48), OPEL Astra G CC (T98) 1.6 16V (F08, F48), OPEL Astra G CC (T98) 1.4 LPG (F08, F48), OPEL Astra G CC (T98) 1.7 CDTI (F08, F48), OPEL Astra G CC (T98) 1.6 (F08, F48), OPEL Astra G CC (T98) 1.6 (F08, F48), OPEL Astra G CC (T98) 1.2 16V (F08, F48), OPEL Astra G CC (T98) 1.4 (F08, F48), OPEL Astra G CC (T98) 1.8 16V (F08, F48), OPEL Astra G CC (T98) 1.6 LPG (F08, F48), OPEL Astra G Coupe (T98) 1.6 16V (F07), OPEL Astra G Coupe (T98) 1.6 16V (F07), OPEL Astra G Coupe (T98) 1.8 16V (F07), OPEL Astra G Coupe (T98) 1.8 16V (F07), OPEL ASTRA G Convertible (F67) 1.6 16V (F67), OPEL ASTRA G Convertible (F67) 1.6 (F67), OPEL ASTRA G Convertible (F67) 1.8 16V (F67), OPEL ASTRA G Box (F70) 1.7 DTI 16V (F70), OPEL ASTRA G Box (F70) 1.7 CDTi (F70), OPEL ASTRA G Box (F70) 1.4 (F70), OPEL ASTRA G Box (F70) 1.6 (F70), OPEL ASTRA G Box (F70) 1.6 (F70), OPEL ASTRA G Box (F70) 1.6 (F70), OPEL ASTRA G Box (F70) 1.7 TD (F70), OPEL ASTRA G Box (F70) 2.0 DI (F70), OPEL ASTRA G Box (F70) 1.6 (F70), OPEL ASTRA G Box (F70) 1.2 (F70), OPEL Astra G Classic Saloon (T98) 1.6 16V (F69), OPEL Astra G Classic Saloon (T98) 1.4 16V (F69), OPEL Astra G Classic Hatchback (T98) 1.4 16V (F08, F48), OPEL Astra G Classic Hatchback (T98) 1.6 16V (F08, F48), OPEL Astra G Classic Hatchback (T98) 1.6 (F08, F48), OPEL Astra G Classic Caravan (F35) 1.7 CDTI, OPEL Astra G Classic Caravan (F35) 1.4 16V, OPEL Astra G Classic Caravan (F35) 1.6, OPEL Astra G Classic Caravan (F35) 1.6, OPEL Astra G Classic Hatchback (T98) 1.7 CDTI (F08, F48) View more

The steps may slightly vary depending on the car design.

How to change front brake discs / front brake rotors on OPEL ZAFIRA-A 1 (T98) [TUTORIAL AUTODOC]

video
Tools
Replacement: brake discs – Opel Zafira F75. Tools you need:
Wire brush
WD-40 spray
Brake cleaner
Copper grease
HEX bit No.H7.
Drive socket # 12
Drive socket # 18
Wheel impact socket #19
Ratchet wrench
Torque wrench
Brake caliper wind back tool
Tap wrench
Crow bar
Wheel chock
Replacement: brake discs – Opel Zafira F75. Tip:
  • Replace the brake disks on the car Opel Zafira F75 in complete set for each axis. Regardless of the state of components. This will ensure even braking.
  • The replacement procedure is identical for both brake disks on the same axle.
  • When changing the brake discs, always replace the brake pads.
  • Warning! Shut down the engine before starting any work – Opel Zafira F75.
Carry out replacement in the following order:
  1. Step 1
    How to change Brake Discs on Opel Zafira f75 1998 - free PDF and video manuals
    Open the bonnet. Unscrew the brake fluid reservoir cap.
  2. Step 2
    How to replace OPEL Zafira A (T98) 2.0 DTI 16V (F75) 1999 Brake Discs - step-by-step manuals and video guides
    Secure the wheels with chocks.
  3. Step 3
    Opel Zafira f75 1.8 16V (F75) 2000 Brake Discs replacement: free workshop manuals
    Loosen the wheel mounting bolts. Use wheel impact socket #19.
  4. Step 4
    Changing Brake Discs on OPEL Zafira A (T98) 1.6 16V (F75) 2001 by yourself
    Raise the front of the car and secure on supports.
  5. Step 5
    How to remove OPEL ZAFIRA 2.2 16V (F75) 2002 Brake Discs - online easy-to-follow instructions
    Unscrew the wheel bolts.
    Replacement: brake discs – Opel Zafira F75. AUTODOC recommends:
    To avoid injury, hold up the wheel when unscrewing the bolts.
  6. Step 6
    How to replace Brake Discs on OPEL Zafira A (T98) 2003: download PDF manuals and video instructions
    Remove the wheel.
  7. Step 7
    How hard is it to do yourself: Brake Discs replacement on Opel Zafira f75 2.0 OPC (F75) 2004 - download illustrated guide
    Remove the dust boot caps of the brake caliper guide pins. Use a crowbar.
  8. Step 8
    Need to know how to renew Brake Discs on OPEL ZAFIRA 2005? This free workshop manual will help you to do it yourself
    Unscrew the brake caliper fastening. Use HEX No.H7. Use a ratchet wrench.
  9. Step 9
    Changing of Brake Discs on Opel Zafira f75 2006 won't be an issue if you follow this illustrated step-by-step guide
    Spread the brake pads. Use a crowbar.
  10. Step 10
    OPEL ZAFIRA 2.0 DTI 16V (F75) Brake Discs replacement: online guides and video tutorials
    Detach the brake caliper retaining spring. Use a crowbar.
  11. Step 11
    Replacing Brake Discs on Opel Zafira f75 2008 2.0 DTI 16V (F75) by yourself
    Remove the brake caliper.
    Replacement: brake discs – Opel Zafira F75. AUTODOC experts recommend:
    Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur. Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
  12. Step 12
    Zafira A (T98) 2.2 16V (F75) 2009 Brake Discs DIY replacement workshop manual
    Remove the brake pads.
  13. Step 13
    How to change Brake Discs on OPEL Zafira A (T98) 1998 - tips and tricks
    Clean the brake caliper bracket fasteners. Use a wire brush. Use WD-40 spray.
  14. Step 14
    Step-by-step recommendations for DIY replacement Opel Zafira f75 1999 2.2 16V (F75) Brake Discs
    Unscrew the caliper bracket fastening. Use a drive socket #18. Use a ratchet wrench. Use a tap wrench.
  15. Step 15
    DIY replacement of Brake Discs on OPEL Zafira A (T98) 2.2 DTI 16V (F75) 2000 is not an issue anymore with our step-by-step tutorial
    Remove the caliper bracket.
  16. Step 16
    How to change Brake Discs on Opel Zafira f75 1998 - free PDF and video manuals
    Clean the brake disc fasteners. Use a wire brush. Use WD-40 spray.
  17. Step 17
    How to replace OPEL Zafira A (T98) 2.0 DTI 16V (F75) 1999 Brake Discs - step-by-step manuals and video guides
    Unscrew the brake disc fastening. Use a drive socket #12. Use a ratchet wrench.
  18. Step 18
    Opel Zafira f75 1.8 16V (F75) 2000 Brake Discs replacement: free workshop manuals
    Remove the brake disc.
  19. Step 19
    Changing Brake Discs on OPEL Zafira A (T98) 1.6 16V (F75) 2001 by yourself
    Clean the hub. Use a wire brush. Treat the contacting surface. Use copper grease.
  20. Step 20
    How to remove OPEL ZAFIRA 2.2 16V (F75) 2002 Brake Discs - online easy-to-follow instructions
    Install the brake disc.
  21. Step 21
    How to replace Brake Discs on OPEL Zafira A (T98) 2003: download PDF manuals and video instructions
    Tighten the brake disc fastening. Use a drive socket #12. Use a torque wrench. Tighten it to 4 Nm torque.
  22. Step 22
    How hard is it to do yourself: Brake Discs replacement on Opel Zafira f75 2.0 OPC (F75) 2004 - download illustrated guide
    Clean the brake caliper bracket from dirt and dust. Use a wire brush. Use a brake cleaner.
    AUTODOC recommends:
    Replacement: brake discs – Opel Zafira F75. After applying the spray, wait a few minutes.
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DIY OPEL Zafira A (T98) Brake Discs replacement - online guide
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