When to replace the Brake Discs on your OPEL ASTRA
Recommended replacement interval for the part category Brake disc : 50000 km
Important!
This replacement procedure can be used for:
OPEL Astra H Caravan (A04) 1.6 LPG (L35), OPEL Astra H Caravan (A04) 1.4 LPG (L35), OPEL Astra H Caravan (A04) 1.4 (L35), OPEL Astra H Caravan (A04) 1.4 (L35), OPEL Astra H Caravan (A04) 1.6 (L35), OPEL Astra H Caravan (A04) 1.8 (L35), OPEL Astra H Caravan (A04) 1.7 CDTI (L35), OPEL Astra H Caravan (A04) 1.7 CDTI (L35), OPEL Astra H Caravan (A04) 1.8 (L35), OPEL Astra H Caravan (A04) 1.6 (L35), OPEL Astra H Caravan (A04) 1.7 CDTI (L35) View more

The steps may slightly vary depending on the car design.

How to change front brake discs and front brake pads on OPEL ASTRA H TUTORIAL | AUTODOC

video
Tools
Replacement: brake discs – Opel Astra H Caravan. List of the tools you'll need:
Wire brush
Nylon cleaning brush
WD-40 spray
Brake cleaner
Copper grease
Drive socket # 18
HEX bit No.H5.
HEX bit No.H7.
Wheel impact socket #17
Ratchet wrench
Torque wrench
Brake caliper wind back tool
Flat Screwdriver
Crow bar
Pliers
Wheel chock
Replacement: brake discs – Opel Astra H Caravan. AUTODOC recommends:
  • Replace the brake disks on the car Opel Astra H Caravan in complete set for each axis. Regardless of the state of components. This will ensure even braking.
  • The replacement procedure is identical for both brake disks on the same axle.
  • When changing the brake discs, always replace the brake pads.
  • All work should be done with the engine stopped.
Replacement: brake discs – Opel Astra H Caravan. Use the following procedure:
  1. Step 1
    How to change Brake Discs on Astra H Caravan 2004 - free PDF and video manuals
    Open the bonnet. Unscrew the brake fluid reservoir cap.
  2. Step 2
    How to replace OPEL Astra H Caravan (A04) 1.6 (L35) 2005 Brake Discs - step-by-step manuals and video guides
    Secure the wheels with chocks.
  3. Step 3
    Astra H Caravan 1.7 CDTI (L35) 2006 Brake Discs replacement: free workshop manuals
    Loosen the wheel mounting bolts. Use wheel impact socket #17.
  4. Step 4
    Changing Brake Discs on OPEL Astra H Caravan (A04) 1.3 CDTI (L35) 2007 by yourself
    Raise the front of the car and secure on supports.
  5. Step 5
    How to remove OPEL ASTRA 1.4 (L35) 2008 Brake Discs - online easy-to-follow instructions
    Unscrew the wheel bolts.
    AUTODOC recommends:
    Important! Hold the wheel while unscrewing the fastening bolts. Opel Astra H Caravan
  6. Step 6
    How to replace Brake Discs on OPEL Astra H Caravan (A04) 2009: download PDF manuals and video instructions
    Remove the wheel.
  7. Step 7
    How hard is it to do yourself: Brake Discs replacement on Astra H Caravan 1.6 (L35) 2010 - download illustrated guide
    Detach the brake caliper retaining spring. Use a flat screwdriver.
  8. Step 8
    Need to know how to renew Brake Discs on OPEL ASTRA 2011? This free workshop manual will help you to do it yourself
    Remove the dust boot caps of the brake caliper guide pins. Use a flat screwdriver.
  9. Step 9
    Clean the brake caliper fasteners. Use a wire brush. Use WD-40 spray.
    Step 10
    Changing of Brake Discs on Astra H Caravan 2012 won't be an issue if you follow this illustrated step-by-step guide
    Unscrew the brake caliper fastening. Use HEX No.H7. Use a ratchet wrench.
  10. Step 11
    OPEL ASTRA 1.9 CDTI (L35) Brake Discs replacement: online guides and video tutorials
    Spread the brake pads. Use a crowbar.
  11. Step 12
    Replacing Brake Discs on Astra H Caravan 2014 1.6 (L35) by yourself
    Remove the brake caliper.
    Replacement: brake discs – Opel Astra H Caravan. Professionals recommend:
    Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur. Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
  12. Step 13
    Astra H Caravan (A04) 1.4 (L35) 2004 Brake Discs DIY replacement workshop manual
    Remove the brake pads.
  13. Step 14
    How to change Brake Discs on OPEL Astra H Caravan (A04) 2005 - tips and tricks
    Clean the brake caliper bracket fasteners. Use a wire brush. Use WD-40 spray.
  14. Step 15
    Step-by-step recommendations for DIY replacement Astra H Caravan 2006 1.4 (L35) Brake Discs
    Unscrew the caliper bracket fastening. Use a drive socket #18. Use a ratchet wrench.
  15. Step 16
    Remove the fastening bolts (2 pieces).
    Step 17
    DIY replacement of Brake Discs on OPEL Astra H Caravan (A04) 1.9 CDTI (L35) 2007 is not an issue anymore with our step-by-step tutorial
    Remove the caliper bracket.
  16. Step 18
    How to change Brake Discs on Astra H Caravan 2004 - free PDF and video manuals
    Clean the brake disc fastener. Use a wire brush. Use WD-40 spray.
  17. Step 19
    How to replace OPEL Astra H Caravan (A04) 1.6 (L35) 2005 Brake Discs - step-by-step manuals and video guides
    Unscrew the brake disc fastening. Use HEX No.H5. Use a ratchet wrench.
  18. Step 20
    Astra H Caravan 1.7 CDTI (L35) 2006 Brake Discs replacement: free workshop manuals
    Remove the brake disc.
  19. Step 21
    Changing Brake Discs on OPEL Astra H Caravan (A04) 1.3 CDTI (L35) 2007 by yourself
    Clean the hub. Use a wire brush. Treat the contacting surface. Use copper grease.
  20. Step 22
    How to remove OPEL ASTRA 1.4 (L35) 2008 Brake Discs - online easy-to-follow instructions
    Install the brake disc.
  21. Step 23
    How to replace Brake Discs on OPEL Astra H Caravan (A04) 2009: download PDF manuals and video instructions
    Tighten the brake disc fastening. Use HEX No.H5. Use a torque wrench. Tighten it to 7 Nm torque.
  22. Step 24
    How hard is it to do yourself: Brake Discs replacement on Astra H Caravan 1.6 (L35) 2010 - download illustrated guide
    Clean the brake caliper bracket from dirt and dust. Use a wire brush. Use a brake cleaner.
    AUTODOC recommends:
    Replacement: brake discs – Opel Astra H Caravan. After applying the spray, wait a few minutes.
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DIY OPEL Astra H Caravan (A04) Brake Discs replacement - online guide
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