Important!
This replacement procedure can be used for:
OPEL Astra H Hatchback (A04) 1.8 (L48), OPEL Astra H Caravan (A04) 1.8 (L35), OPEL Astra H GTC (A04) 1.8 (L08), OPEL ZAFIRA B (A05) 1.8 (M75), OPEL Astra H TwinTop (A04) 1.8 (L67), OPEL Astra H Saloon (A04) 1.8 (L69), OPEL ZAFIRA B Van 1.8 (M75), OPEL Astra Classic Saloon (A04) 1.8 (L69), OPEL Astra Classic Caravan (A04) 1.8 (L35)

The steps may slightly vary depending on the car design.

How to change front brake discs / front brake rotors on OPEL ZAFIRA-B 2 (A05) [TUTORIAL AUTODOC]

Replacement: brake discs – Opel Zafira B A05. List of the tools you'll need:
Replacement: brake discs – Opel Zafira B A05. List of the tools you'll need:
Wire brush
WD-40 spray
Brake cleaner
Copper grease
Drive socket # 18
HEX bit No.H5.
HEX bit No.H7.
Wheel impact socket #17
Brake caliper wind back tool
Ratchet wrench
Torque wrench
Tap wrench
Rubber mallet
Crow bar
Wheel chock
All the parts you need to replace – Brake Discs for ZAFIRA B (A05) and other OPEL models
How to change Brake Disc on Zafira b a05 1.9 CDTI (M75) – step-by-step instructions for straightforward car repair
Brake Disc
How to change Brake Disc on OPEL ZAFIRA B Van 1.8 (M75) – tips for proper car maintenance
OPEL ZAFIRA B Van 1.8 (M75)
Simple DIY car repair steps – Replacing Brake Disc on OPEL ZAFIRA B (A05) 1.8 (M75)
OPEL ZAFIRA B (A05) 1.8 (M75)
Easy tricks to help you to replace Brake Disc on OPEL Astra H TwinTop (A04) 1.8 (L67)
OPEL Astra H TwinTop (A04) 1.8 (L67)
Brake Disc removal & installation, incredibly easy steps for OPEL Astra H Hatchback (A04) 1.8 (L48)
OPEL Astra H Hatchback (A04) 1.8 (L48)
Changing Brake Disc on OPEL Astra H GTC (A04) 1.8 (L08) – tips for first time repair
OPEL Astra H GTC (A04) 1.8 (L08)
Main steps for Brake Disc replacement on OPEL Astra H Caravan (A04) 1.8 (L35)
OPEL Astra H Caravan (A04) 1.8 (L35)
How to change Brake Disc on OPEL Astra H Saloon (A04) 1.8 (L69) – tips for proper car maintenance
OPEL Astra H Saloon (A04) 1.8 (L69)
Simple DIY car repair steps – Replacing Brake Disc on OPEL Astra Classic Caravan (A04) 1.8 (L35)
OPEL Astra Classic Caravan (A04) 1.8 (L35)
Easy tricks to help you to replace Brake Disc on OPEL Astra Classic Saloon (A04) 1.8 (L69)
OPEL Astra Classic Saloon (A04) 1.8 (L69)
Replacement: brake discs – Opel Zafira B A05. Tip from AUTODOC experts:
  • Replace the brake disks on the car Opel Zafira B A05 in complete set for each axis. Regardless of the state of components. This will ensure even braking.
  • The replacement procedure is identical for both brake disks on the same axle.
  • When changing the brake discs, always replace the brake pads.
  • All work should be done with the engine stopped.
Replacement: brake discs – Opel Zafira B A05. Take the following steps:
  1. How to change Brake Discs on Zafira b a05 2005 - free PDF and video manuals
    Step 1
    Open the bonnet.Unscrew the brake fluid reservoir cap.
  2. How to replace OPEL ZAFIRA B (A05) 1.9 CDTI (M75) 2006 Brake Discs - step-by-step manuals and video guides
    Step 2
    Secure the wheels with chocks.
  3. Zafira b a05 1.8 (M75) 2007 Brake Discs replacement: free workshop manuals
    Step 3
    Loosen the wheel mounting bolts.Use wheel impact socket #17.
  4. Changing Brake Discs on OPEL ZAFIRA B (A05) 1.6 (M75) 2008 by yourself
    Step 4
    Raise the front of the car and secure on supports.
  5. How to remove OPEL ZAFIRA 1.6 CNG (M75) 2009 Brake Discs - online easy-to-follow instructions
    Step 5
    Unscrew the wheel bolts.
    Replacement: brake discs – Opel Zafira B A05. AUTODOC recommends:
    To avoid injury, hold up the wheel when unscrewing the bolts.
  6. How to replace Brake Discs on OPEL ZAFIRA B (A05) 2010: download PDF manuals and video instructions
    Step 6
    Remove the wheel.
  7. How hard is it to do yourself: Brake Discs replacement on Zafira b a05 1.9 CDTI (M75) 2011 - download illustrated guide
    Step 7
    Remove the dust boot caps of the brake caliper guide pins. Use a crowbar.
  8. Need to know how to renew Brake Discs on OPEL ZAFIRA ? This free workshop manual will help you to do it yourself
    Step 8
    Unscrew the brake caliper fastening.Use HEX No.H7.Use a ratchet wrench.
  9. Changing of Brake Discs on Zafira b a05 2013 won't be an issue if you follow this illustrated step-by-step guide
    Step 9
    Spread the brake pads.Use a crowbar.
  10. OPEL ZAFIRA 1.7 CDTI (M75) Brake Discs replacement: online guides and video tutorials
    Step 10
    Pull aside the brake caliper retaining spring.Use a crowbar.
  11. Replacing Brake Discs on Zafira b a05 2015 1.9 CDTI (M75) by yourself
    Step 11
    Remove the brake caliper.
    Replacement: brake discs – Opel Zafira B A05. Professionals recommend:
    Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur. Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
  12. ZAFIRA B (A05) 1.6 CNG (M75) 2005 Brake Discs DIY replacement workshop manual
    Step 12
    Remove the brake pads.
  13. How to change Brake Discs on OPEL ZAFIRA B (A05) 2006 - tips and tricks
    Step 13
    Clean the brake caliper bracket fasteners. Use a wire brush.Use WD-40 spray.
  14. Step-by-step recommendations for DIY replacement Zafira b a05 2007 1.6 CNG (M75) Brake Discs
    Step 14
    Unscrew the caliper bracket fastening.Use a drive socket #18.Use a tap wrench.
  15. DIY replacement of Brake Discs on OPEL ZAFIRA B (A05) 1.7 CDTI (M75) 2008 is not an issue anymore with our step-by-step tutorial
    Step 15
    Remove the caliper bracket.
  16. How to change Brake Discs on Zafira b a05 2005 - free PDF and video manuals
    Step 16
    Clean the brake disc fasteners.Use a wire brush.Use WD-40 spray.
  17. How to replace OPEL ZAFIRA B (A05) 1.9 CDTI (M75) 2006 Brake Discs - step-by-step manuals and video guides
    Step 17
    Unscrew the brake disc fastening.Use HEX No.H5.Use a ratchet wrench.
  18. Zafira b a05 1.8 (M75) 2007 Brake Discs replacement: free workshop manuals
    Step 18
    Remove the brake disc.
    Replacement: brake discs – Opel Zafira B A05. Tip from AUTODOC:
    If necessary, use a rubber mallet.
  19. Changing Brake Discs on OPEL ZAFIRA B (A05) 1.6 (M75) 2008 by yourself
    Step 19
    Clean the hub.Use a wire brush.Treat the contacting surface.Use copper grease.
  20. How to remove OPEL ZAFIRA 1.6 CNG (M75) 2009 Brake Discs - online easy-to-follow instructions
    Step 20
    Install the brake disc.
  21. How to replace Brake Discs on OPEL ZAFIRA B (A05) 2010: download PDF manuals and video instructions
    Step 21
    Tighten the brake disc fastening.Use HEX No.H5.Use a torque wrench.Tighten it to 9 Nm torque.
  22. How hard is it to do yourself: Brake Discs replacement on Zafira b a05 1.9 CDTI (M75) 2011 - download illustrated guide
    Step 22
    Clean the brake caliper bracket from dirt and dust.Use a wire brush.Use a brake cleaner.
    AUTODOC recommends:
    Replacement: brake discs – Opel Zafira B A05. After applying the spray, wait a few minutes.
  23. Need to know how to renew Brake Discs on OPEL ZAFIRA ? This free workshop manual will help you to do it yourself
    Step 23
    Install the brake caliper bracket.
  24. Changing of Brake Discs on Zafira b a05 2013 won't be an issue if you follow this illustrated step-by-step guide
    Step 24
    Tighten the brake caliper bracket.Use a drive socket #18.Use a torque wrench.Tighten it to 75 Nm torque.
  25. OPEL ZAFIRA 1.7 CDTI (M75) Brake Discs replacement: online guides and video tutorials
    Step 25
    Treat the brake caliper piston.Use a brake cleaner.
    Replacement: brake discs – Opel Zafira B A05. AUTODOC experts recommend:
    After applying the spray, wait a few minutes.
  26. Replacing Brake Discs on Zafira b a05 2015 1.9 CDTI (M75) by yourself
    Step 26
    Press in the brake caliper piston.Use brake caliper wind back tool.
  27. ZAFIRA B (A05) 1.6 CNG (M75) 2005 Brake Discs DIY replacement workshop manual
    Step 27
    Install the brake pads.
  28. How to change Brake Discs on OPEL ZAFIRA B (A05) 2006 - tips and tricks
    Step 28
    Install the brake caliper and fix it.Use HEX No.H7.Use a torque wrench.Tighten it to 35 Nm torque.
    AUTODOC recommends:
    Opel Zafira B A05 – Without starting the engine, press the brake pedal several times until it feels firm.
  29. Step-by-step recommendations for DIY replacement Zafira b a05 2007 1.6 CNG (M75) Brake Discs
    Step 29
    Install the dust boot caps of the brake caliper guide pins.
  30. DIY replacement of Brake Discs on OPEL ZAFIRA B (A05) 1.7 CDTI (M75) 2008 is not an issue anymore with our step-by-step tutorial
    Step 30
    Snap the brake caliper retaining spring back into place. Use a crowbar.
  31. How to change Brake Discs on Zafira b a05 2005 - free PDF and video manuals
    Step 31
    Treat the surface where the brake disc contacts the wheel rim. Use copper grease.
  32. How to replace OPEL ZAFIRA B (A05) 1.9 CDTI (M75) 2006 Brake Discs - step-by-step manuals and video guides
    Step 32
    Clean the brake disk surface.Use a brake cleaner.
    Replacement: brake discs – Opel Zafira B A05. Tip:
    After applying the spray, wait a few minutes.
  33. Zafira b a05 1.8 (M75) 2007 Brake Discs replacement: free workshop manuals
    Step 33
    Install the wheel.
    AUTODOC recommends:
    Important! Hold the wheel while screwing in the fastening bolts. Opel Zafira B A05
  34. Changing Brake Discs on OPEL ZAFIRA B (A05) 1.6 (M75) 2008 by yourself
    Step 34
    Screw in the wheel bolts.Use wheel impact socket #17.
  35. How to remove OPEL ZAFIRA 1.6 CNG (M75) 2009 Brake Discs - online easy-to-follow instructions
    Step 35
    Lower the car and working in a cross order, tighten the wheel bolts.Use a torque wrench.Tighten it to 120 Nm torque.
  36. How to replace Brake Discs on OPEL ZAFIRA B (A05) 2010: download PDF manuals and video instructions
    Step 36
    Remove the jacks and chocks.
    Replacement: brake discs – Opel Zafira B A05. Professionals recommend:
    Check the brake fluid level in the expansion tank and refill if necessary.
  37. How hard is it to do yourself: Brake Discs replacement on Zafira b a05 1.9 CDTI (M75) 2011 - download illustrated guide
    Step 37
    Tighten the brake fluid reservoir cap. Close the hood.
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