When to replace the Brake Calipers on your OPEL ZAFIRA
Recommended replacement interval for the part category Brake caliper : 100000 km
Important!
This replacement procedure can be used for:
OPEL ZAFIRA B (A05) 1.7 CDTI (M75), OPEL ZAFIRA B (A05) 1.6 (M75), OPEL ZAFIRA B (A05) 1.7 CDTI (M75), OPEL ZAFIRA B (A05) 1.6 CNG Turbo (M75), OPEL ZAFIRA B (A05) 1.8 (M75) View more

The steps may slightly vary depending on the car design.

How to change front brake caliper on OPEL ZAFIRA-B 2 (A05) [TUTORIAL AUTODOC]

video
Tools
Replacement: brake caliper – Opel Zafira B A05. Tools you need:
Wire brush
Brake cleaner
Copper grease
Combination spanner #8
Combination spanner #11
Drive socket # 8
Drive socket # 11
HEX bit no.H7.
Wheel impact socket #17
Ratchet wrench
Torque wrench
Fluid container
Brake bleeder kit
Brake hose clip
Crow bar
Wheel chock
Replacement: brake caliper – Opel Zafira B A05. Tip from AUTODOC experts:
  • The replacement procedure is identical for the left and right brake calipers on the same axle.
  • All work should be done with the engine stopped.
Replacement: brake caliper – Opel Zafira B A05. Recommended sequence of steps:
  1. Step 1
    How to change Brake Calipers on Opel Zafira B 2005 - free PDF and video manuals
    Open the bonnet. Unscrew the brake fluid reservoir cap.
  2. Step 2
    How to replace OPEL ZAFIRA B (A05) 1.9 CDTI (M75) 2006 Brake Calipers - step-by-step manuals and video guides
    Secure the wheels with chocks.
  3. Step 3
    Opel Zafira B 1.8 (M75) 2007 Brake Calipers replacement: free workshop manuals
    Loosen the wheel mounting bolts. Use wheel impact socket #17.
  4. Step 4
    Changing Brake Calipers on OPEL ZAFIRA B (A05) 1.6 (M75) 2008 by yourself
    Raise the front of the car and secure on supports.
  5. Step 5
    How to remove OPEL ZAFIRA 1.6 CNG (M75) 2009 Brake Calipers - online easy-to-follow instructions
    Unscrew the wheel bolts.
    AUTODOC recommends:
    Important! Hold the wheel while unscrewing the fastening bolts. Opel Zafira B A05
  6. Step 6
    How to replace Brake Calipers on OPEL ZAFIRA B (A05) 2010: download PDF manuals and video instructions
    Remove the wheel.
  7. Step 7
    How hard is it to do yourself: Brake Calipers replacement on Opel Zafira B 1.9 CDTI (M75) 2011 - download illustrated guide
    Put a container for gathering brake fluid beneath.
  8. Step 8
    Need to know how to renew Brake Calipers on OPEL ZAFIRA 2012? This free workshop manual will help you to do it yourself
    Clean the area where the brake hose is connected to the caliper, and the guide pins area. Use a wire brush. Use a brake cleaner.
    Replacement: brake caliper – Opel Zafira B A05. AUTODOC recommends:
    After applying the spray, wait a few minutes.
  9. Step 9
    Changing of Brake Calipers on Opel Zafira B 2013 won't be an issue if you follow this illustrated step-by-step guide
    Clamp the brake hose off using a brake hose clamp.
  10. Step 10
    OPEL ZAFIRA 1.7 CDTI (M75) Brake Calipers replacement: online guides and video tutorials
    Unscrew the brake hose from the brake caliper. Use a drive socket #11. Use a ratchet wrench.
  11. Step 11
    Replacing Brake Calipers on Opel Zafira B 2015 1.9 CDTI (M75) by yourself
    Remove the dust boot caps of the brake caliper guide pins. Use a crowbar.
  12. Step 12
    ZAFIRA B (A05) 1.6 CNG (M75) 2005 Brake Calipers DIY replacement workshop manual
    Unscrew the brake caliper fastening. Use HEX No.H7. Use a ratchet wrench.
  13. Step 13
    How to change Brake Calipers on OPEL ZAFIRA B (A05) 2006 - tips and tricks
    Spread the brake pads. Use a crowbar.
  14. Step 14
    Step-by-step recommendations for DIY replacement Opel Zafira B 2007 1.6 CNG (M75) Brake Calipers
    Pull aside the brake caliper retaining spring. Use a crowbar.
  15. Step 15
    DIY replacement of Brake Calipers on OPEL ZAFIRA B (A05) 1.7 CDTI (M75) 2008 is not an issue anymore with our step-by-step tutorial
    Unscrew the brake hose from the brake caliper. Use a drive socket #11.
  16. Step 16
    How to change Brake Calipers on Opel Zafira B 2005 - free PDF and video manuals
    Disconnect the brake hose.
  17. Step 17
    How to replace OPEL ZAFIRA B (A05) 1.9 CDTI (M75) 2006 Brake Calipers - step-by-step manuals and video guides
    Remove the brake caliper.
    Replacement: brake caliper – Opel Zafira B A05. AUTODOC experts recommend:
    When replacing the brake caliper, it is recommended to check the brake hose for damages and, if necessary, to replace it with a new one. When replacing a brake caliper it is recommended to replace brake pads, check the state of the brake discs and replace them with new ones if necessary.
  18. Step 18
    Opel Zafira B 1.8 (M75) 2007 Brake Calipers replacement: free workshop manuals
    Remove the brake pads.
  19. Step 19
    Changing Brake Calipers on OPEL ZAFIRA B (A05) 1.6 (M75) 2008 by yourself
    Treat the brake hose. Use a brake cleaner.
    AUTODOC recommends:
    Replacement: brake caliper – Opel Zafira B A05. After applying the spray, wait a few minutes.
  20. Step 20
    How to remove OPEL ZAFIRA 1.6 CNG (M75) 2009 Brake Calipers - online easy-to-follow instructions
    Install the brake pads.
    Replacement: brake caliper – Opel Zafira B A05. Professionals recommend:
    If going to use the old brake pads, clean them.
  21. Step 21
    How to replace Brake Calipers on OPEL ZAFIRA B (A05) 2010: download PDF manuals and video instructions
    Install the brake caliper and fix it. Use HEX No.H7. Use a ratchet wrench.
  22. Step 22
    How hard is it to do yourself: Brake Calipers replacement on Opel Zafira B 1.9 CDTI (M75) 2011 - download illustrated guide
    Install and fix the brake hose into a new caliper. Use a drive socket #11. Use a ratchet wrench.
  23. Step 23
    Need to know how to renew Brake Calipers on OPEL ZAFIRA 2012? This free workshop manual will help you to do it yourself
    Snap the brake caliper retaining spring back into place. Use a crowbar.
  24. Step 24
    Changing of Brake Calipers on Opel Zafira B 2013 won't be an issue if you follow this illustrated step-by-step guide
    Tighten the brake hose fastener. Use a combination spanner #11. Use a torque wrench. Tighten it to 40 Nm torque.
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DIY OPEL ZAFIRA B (A05) Brake Calipers replacement - online guide
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