Recommended replacement interval for the part category Brake pad set : 30000 km

Important!

This replacement procedure can be used for:
OPEL ZAFIRA B (A05) 1.6 (M75), OPEL ZAFIRA B (A05) 2.0 (M75), OPEL ZAFIRA B (A05) 2.2 (M75), OPEL ZAFIRA B (A05) 1.9 CDTI (M75), OPEL ZAFIRA B (A05) 1.9 CDTI (M75), OPEL ZAFIRA B (A05) 1.9 CDTI (M75), OPEL ZAFIRA B (A05) 1.6 CNG (M75), OPEL ZAFIRA B (A05) 1.6 (M75), OPEL ZAFIRA B (A05) 1.7 CDTI (M75), OPEL ZAFIRA B (A05) 1.7 CDTI (M75), OPEL ZAFIRA B (A05) 1.6 CNG Turbo (M75), OPEL ZAFIRA B (A05) 1.8 (M75), OPEL ZAFIRA B (A05) 1.6 FlexFuel (M75) … View more

The steps may slightly vary depending on the car design.

How to change front brake pads / front brake pad set on OPEL ZAFIRA-B 2 (A05) [TUTORIAL AUTODOC]

Alternative products

Brake pad set

Replacement: brake pads – Opel Zafira B A05. List of the tools you'll need:

                      Wire brush
                    
                      Brake cleaner 
                    
                      Anti-squeal paste
                    
                      Copper grease 
                    
                      HEX bit No.H7.
                    
                      Wheel impact socket #17
                    
                      Brake caliper wind back tool
                    
                      Ratchet wrench
                    
                      Torque wrench
                    
                      Crow bar
                    
                      Wheel chock

Buy tools

Replacement: brake pads – Opel Zafira B A05. AUTODOC recommends:

Perform the replacement of brake pads in complete set for each axis. This provides effective braking.
The replacement procedure is identical for all brake pads on the same axle.
All work should be done with the engine stopped.

Replacement: brake pads – Opel Zafira B A05. Take the following steps:

Step 1

Open the bonnet. Unscrew the brake fluid reservoir cap.
Step 2

Secure the wheels with chocks.
Step 3

Loosen the wheel mounting bolts. Use wheel impact socket #17.
Step 4

Raise the front of the car and secure on supports.
Step 5

Unscrew the wheel bolts.

Replacement: brake pads – Opel Zafira B A05. Tip:
To avoid injury, hold up the wheel when unscrewing the bolts.
Step 6

Remove the wheel.
Step 7

Remove the dust boot caps of the brake caliper guide pins. Use a crowbar.
Step 8

Unscrew the brake caliper fastening. Use HEX No.H7. Use a ratchet wrench.
Step 9

Spread the brake pads. Use a crowbar.
Step 10

Pull aside the brake caliper retaining spring. Use a crowbar.
Step 11

Remove the brake caliper.

Replacement: brake pads – Opel Zafira B A05. AUTODOC experts recommend:
Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur. Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
Step 12

Remove the brake pads.

Replacement: brake pads – Opel Zafira B A05. Tip from AUTODOC:
Measure the brake disc thickness. Upon reaching the wear limit the part must be replaced.
Step 13

Clean the brake caliper bracket from dirt and dust. Use a wire brush. Use a brake cleaner.

AUTODOC recommends:
Replacement: brake pads – Opel Zafira B A05. After applying the spray, wait a few minutes.
Step 14

Treat the brake caliper piston. Use a brake cleaner.

Replacement: brake pads – Opel Zafira B A05. Tip:
After applying the spray, wait a few minutes.
Step 15

Press in the brake caliper piston. Use brake caliper wind back tool.
Step 16

Treat the brake pads in the area where their surface comes into contact with the brake caliper bracket. Use anti-squeal paste.

Replacement: brake pads – Opel Zafira B A05. Professionals recommend:
Make sure the disc surface is clean before installing the pads.
Step 17

Install new brake pads.

Replacement: brake pads – Opel Zafira B A05. Tip from AUTODOC experts:
Make sure the pads are installed with linings facing the disc.
Step 18

Install the brake caliper and fix it. Use HEX No.H7. Use a torque wrench. Tighten it to 28 Nm torque.

AUTODOC recommends:
Opel Zafira B A05 – Without starting the engine, press the brake pedal several times until it feels firm.
Step 19

Install the dust boot caps of the brake caliper guide pins.
Step 20

Snap the brake caliper retaining spring back into place. Use a crowbar.
Step 21

Treat the surface where the brake disc contacts the wheel rim. Use copper grease.
Step 22

Clean the brake disk surface. Use a brake cleaner.

Replacement: brake pads – Opel Zafira B A05. AUTODOC recommends:
After applying the spray, wait a few minutes.
Step 23

Install the wheel.

Replacement: brake pads – Opel Zafira B A05. AUTODOC experts recommend:
To avoid injury, hold up the wheel when screwing in the fastening bolts.
Step 24

Screw in the wheel bolts. Use wheel impact socket #17.
Step 25

Lower the car and working in a cross order, tighten the wheel bolts. Use a torque wrench. Tighten it to 110 Nm torque.

AUTODOC recommends:
Important! Replacement: brake pads – Opel Zafira B A05. Check the brake fluid level in the reservoir and top up if necessary.
Step 26

Tighten the brake fluid reservoir cap. Close the hood.
Step 27

Remove the jacks and chocks.

Replacement: brake pads – Opel Zafira B A05. Tip:
Slow down smoothly for first 150-200 km after the brake pads replacement. Avoid unneccessary and sharp braking to a stop.

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