How to carry out replacement: Strut Mount 1.9 JTD (192DXE1A) FIAT Stilo Kasten / Kombi (192)
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Change FIAT Stilo Kasten / Kombi (192) 1.9 JTD (192DXE1A) Strut Mount yourself – manuals and video tutorials

How to change front strut mount on FIAT Stilo Box Body / Estate (192) – replacement guide

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Important!
This replacement procedure can be used for:
FIAT Stilo Box Body / Estate (192) 1.9 JTD (192DXT1B), FIAT Stilo Box Body / Estate (192) 1.6 (192DXR1A), FIAT Stilo Box Body / Estate (192) 1.9 JTD (192DXS1A), FIAT Stilo Box Body / Estate (192) 1.6 (192DXB1A), FIAT Stilo Box Body / Estate (192) 1.9 JTD (192DXG1B), FIAT Stilo Box Body / Estate (192) 1.4 (192DXH1B), FIAT Stilo Box Body / Estate (192) 1.9 JTD (192DXG1B), FIAT Stilo Box Body / Estate (192) 1.9 JTD (192DXG1B), FIAT Stilo Box Body / Estate (192) 1.9 JTD (192DXF1A), FIAT Stilo Box Body / Estate (192) 1.9 JTD (192DXE1A) … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Strut Mount for Stilo Box Body / Estate (192) and other FIAT models
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Tools
Replacement: strut mount – FIAT Stilo Kasten / Kombi (192). Tools you'll need:
Wire brush
WD-40 spray
Copper grease
HEX bit No.H6.
Combination spanner #15
Combination spanner #17
Combination spanner #19
Drive socket # 15
Drive socket # 17
Drive socket # 19
Wheel impact socket #17
Ratchet wrench
Torque wrench
Tap wrench
Crow bar
Hydraulic strut spring compressor
Hydraulic transmission jack
Fender cover
Wheel chock
Buy tools
Replacement: strut mount – FIAT Stilo Kasten / Kombi (192). AUTODOC recommends:
  • All mounts of the front shock struts should be replaced simultaneously.
  • The replacement procedure is identical for the mounts of the left and right shock struts of the front suspension.
  • Be sure to replace all self-locking nuts and bolts during installation.
  • All work should be done with the engine stopped.
Carry out replacement in the following order:
  1. Step 1
    Open the bonnet.
    Step 2
    Use a fender protection cover to prevent damaging paintwork and plastic parts of the car.
    Step 3
    How to change Strut Mount on FIAT Stilo Kasten / Kombi (192) 2001 - free PDF and video manuals
    Clean the fasteners of the shock strut upper mount. Use a wire brush. Use WD-40 spray.
  2. Step 4
    How to replace FIAT Stilo Box Body / Estate (192) 1.9 JTD (192DXE1A) 2002 Strut Mount - step-by-step manuals and video guides
    Remove the rubber strip.
  3. Step 5
    FIAT Stilo Kasten / Kombi (192) 1.9 JTD (192DXF1A) 2003 Strut Mount replacement: free workshop manuals
    Loosen the upper fastener of the shock strut mount. Use a combination spanner #19.
  4. Step 6
    Changing Strut Mount on FIAT Stilo Box Body / Estate (192) 1.4 (192DXH1B) 2004 by yourself
    Secure the wheels with chocks.
  5. Step 7
    How to remove FIAT STILO 1.6 (192DXB1A) 2005 Strut Mount - online easy-to-follow instructions
    Loosen the wheel mounting bolts. Use wheel impact socket #17.
  6. Step 8
    Raise the front of the car and secure on supports.
    Step 9
    How to replace Strut Mount on FIAT Stilo Box Body / Estate (192) 2006: download PDF manuals and video instructions
    Unscrew the wheel bolts.
    Replacement: strut mount – FIAT Stilo Kasten / Kombi (192). Tip:
    To avoid injury, hold up the wheel when unscrewing the bolts.
  7. Step 10
    How hard is it to do yourself: Strut Mount replacement on FIAT Stilo Kasten / Kombi (192) 1.6 (192DXR1A) 2007 - download illustrated guide
    Remove the wheel.
  8. Step 11
    Need to know how to renew Strut Mount on FIAT STILO 2008? This free workshop manual will help you to do it yourself
    Disconnect the wiring and the brake hose from the bracket on the shock strut. Use a crowbar.
  9. Step 12.1
    Changing of Strut Mount on FIAT Stilo Kasten / Kombi (192) 2001 won't be an issue if you follow this illustrated step-by-step guide
    Clean the fasteners connecting the stabiliser link to the shock strut, and those connecting the shock strut to the steering knuckle.
    Step 12.2
    FIAT STILO 1.9 JTD (192DXE1A) Strut Mount replacement: online guides and video tutorials
    Use a wire brush. Use WD-40 spray.
  10. Step 13
    Replacing Strut Mount on FIAT Stilo Kasten / Kombi (192) 2003 1.9 JTD (192DXE1A) by yourself
    Unscrew the nut and remove the stabilizer rod from the shock strut. Use a combination spanner #17. Use a ratchet wrench.
  11. Step 14
    Stilo Box Body / Estate (192) 1.6 (192DXB1A) 2004 Strut Mount DIY replacement workshop manual
    Prop up the steering knuckle. Use a hydraulic transmission jack.
  12. Step 15
    How to change Strut Mount on FIAT Stilo Box Body / Estate (192) 2005 - tips and tricks
    Unscrew the lower fastener connecting the shock strut to the steering knuckle. Use a combination spanner #15. Use a drive socket #17. Use a tap wrench.
  13. Step 16
    Step-by-step recommendations for DIY replacement FIAT Stilo Kasten / Kombi (192) 2006 1.6 (192DXB1A) Strut Mount
    Remove the fastening bolts.
  14. Step 17
    DIY replacement of Strut Mount on FIAT Stilo Box Body / Estate (192) 1.9 JTD (192DXG1B) 2007 is not an issue anymore with our step-by-step tutorial
    Disconnect the steering knuckle from the shock absorber strut.
  15. Step 18
    How to change Strut Mount on FIAT Stilo Kasten / Kombi (192) 2001 - free PDF and video manuals
    Unscrew the top fastening of the shock strut mount. Use a drive socket #19. Use a ratchet wrench.
    AUTODOC recommends:
    Important! Hold the suspension strut while unscrewing the fastening bolts. FIAT Stilo Kasten / Kombi (192)
  16. Step 19
    How to replace FIAT Stilo Box Body / Estate (192) 1.9 JTD (192DXE1A) 2002 Strut Mount - step-by-step manuals and video guides
    Remove the suspension strut.
  17. Step 20
    FIAT Stilo Kasten / Kombi (192) 1.9 JTD (192DXF1A) 2003 Strut Mount replacement: free workshop manuals
    Set the shock absorber strut on the spring compressor tool.
    Replacement: strut mount – FIAT Stilo Kasten / Kombi (192). AUTODOC experts recommend:
    Note that when using a spring compressor, spring coils need to be securely gripped, compressing the spring on the opposite sides.Ensure the correct position of the spring in the retainer.Make sure that the spring coils tightly entered the lock handles.
  18. Step 21
    Changing Strut Mount on FIAT Stilo Box Body / Estate (192) 1.4 (192DXH1B) 2004 by yourself
    Compress the spring.
  19. Step 22
    How to remove FIAT STILO 1.6 (192DXB1A) 2005 Strut Mount - online easy-to-follow instructions
    Treat the shock strut rod. Use a wire brush. Use WD-40 spray.
  20. Step 23
    How to replace Strut Mount on FIAT Stilo Box Body / Estate (192) 2006: download PDF manuals and video instructions
    Remove the strut piston rod nut. Use a combination spanner #19. Use HEX No.H6. Use a ratchet wrench.
  21. Step 24
    How hard is it to do yourself: Strut Mount replacement on FIAT Stilo Kasten / Kombi (192) 1.6 (192DXR1A) 2007 - download illustrated guide
    Remove the top strut mount.
    Replacement: strut mount – FIAT Stilo Kasten / Kombi (192). Tip from AUTODOC:
    Examine the shock absorber dust cap and the bump stop. Replace them if necessary.
  22. Step 25
    Need to know how to renew Strut Mount on FIAT STILO 2008? This free workshop manual will help you to do it yourself
    Install the upper strut mount and the strut mount bearing.
  23. Step 26
    Changing of Strut Mount on FIAT Stilo Kasten / Kombi (192) 2001 won't be an issue if you follow this illustrated step-by-step guide
    Tighten the shock strut piston rod nut. Use a combination spanner #19. Use HEX No.H6. Use a torque wrench. Tighten it to 60 Nm torque.
    AUTODOC recommends:
    Check to make sure the spring is positioned correctly. Avoid its misalignment.
  24. Step 27
    FIAT STILO 1.9 JTD (192DXE1A) Strut Mount replacement: online guides and video tutorials
    Decompress the spring.
  25. Step 28
    Replacing Strut Mount on FIAT Stilo Kasten / Kombi (192) 2003 1.9 JTD (192DXE1A) by yourself
    Remove the assembled shock strut.
  26. Step 29
    Stilo Box Body / Estate (192) 1.6 (192DXB1A) 2004 Strut Mount DIY replacement workshop manual
    Install the shock strut into the wheel arch.
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