How to change rear brake discs on FIAT Stilo Box Body / Estate (192) – replacement guide
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Recommended replacement interval for the part category Brake disc : 50000km
Important!
This replacement procedure can be used for:
FIAT Stilo Box Body / Estate (192) 1.9 JTD (192DXT1B),
FIAT Stilo Box Body / Estate (192) 1.6 (192DXR1A),
FIAT Stilo Box Body / Estate (192) 1.9 JTD (192DXS1A),
FIAT Stilo Box Body / Estate (192) 1.6 (192DXB1A),
FIAT Stilo Box Body / Estate (192) 1.9 JTD (192DXG1B),
FIAT Stilo Box Body / Estate (192) 1.4 (192DXH1B),
FIAT Stilo Box Body / Estate (192) 1.9 JTD (192DXG1B),
FIAT Stilo Box Body / Estate (192) 1.9 JTD (192DXG1B),
FIAT Stilo Box Body / Estate (192) 1.9 JTD (192DXF1A),
FIAT Stilo Box Body / Estate (192) 1.9 JTD (192DXE1A)
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The steps may slightly vary depending on the car design.
This video shows the replacement procedure of a similar car part on another vehicle
All the parts you need to replace – Brake Discs for Stilo Box Body / Estate (192) and other FIAT models
Replace the brake disks on the car FIAT Stilo Kasten / Kombi (192) in complete set for each axis. Regardless of the state of components. This will ensure even braking.
The replacement procedure is identical for both brake disks on the same axle.
When changing the brake discs, always replace the brake pads.
All work should be done with the engine stopped.
Replacement: brake discs – FIAT Stilo Kasten / Kombi (192). Use the following procedure:
Step 1
Open the bonnet. Unscrew the brake fluid reservoir cap.
Step 2
Secure the wheels with chocks.
Step 3
Loosen the wheel mounting bolts. Use wheel impact socket #17.
To avoid injury, hold up the wheel when unscrewing the bolts.
Step 6
Remove the wheel.
Step 7
Clean the brake caliper fasteners. Use a wire brush. Use WD-40 spray.
Step 8
Unscrew the brake caliper fastening. Use a drive socket #13. Use a ratchet wrench.
Step 9
Remove the brake caliper. Use a crowbar.
AUTODOC recommends:
Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur.
Step 10
Remove the brake pads.
Step 11
Clean the brake caliper bracket fasteners. Use a wire brush. Use WD-40 spray.
Step 12
Unscrew the caliper bracket fastening. Use a drive socket #17. Use a tap wrench.
Step 13
Remove the caliper bracket.
Step 14
Clean the brake disc fasteners. Use a wire brush. Use WD-40 spray.
Step 15
Unscrew the brake disc fastening. Use a drive socket #12. Use a ratchet wrench.
Step 16
Remove the brake disc. Use a rubber mallet.
Step 17
Clean the hub. Use a wire brush. Treat the contacting surface. Use copper grease.
Step 18
Install the brake disc.
Step 19
Tighten the brake disc fastening. Use a drive socket #12. Use a torque wrench. Tighten it to 10 Nm torque.
Step 20
Clean the brake caliper bracket from dirt and dust. Use a wire brush. Use a brake cleaner.
AUTODOC recommends:
Replacement: brake discs – FIAT Stilo Kasten / Kombi (192). After applying the spray, wait a few minutes.
Step 21
Install the brake caliper bracket.
Step 22
Tighten the brake caliper bracket. Use a drive socket #17. Use a torque wrench. Tighten it to 62 Nm torque.
Step 23
Treat the brake caliper piston. Use a brake cleaner.
Replacement: brake discs – FIAT Stilo Kasten / Kombi (192). Tip from AUTODOC:
After applying the spray, wait a few minutes.
Step 24
Press in the brake caliper piston. Use brake caliper wind back tool.
Step 25
Install the brake pads.
Step 26
Install the brake caliper and fix it. Use a drive socket #13. Use a torque wrench. Tighten it to 30 Nm torque.
Step 27
Clean the brake disk surface. Use a wire brush.
Step 28
Treat the surface where the brake disc contacts the wheel rim. Use copper grease.
Step 29
Clean the brake disk surface. Use a brake cleaner.
AUTODOC recommends:
Replacement: brake discs – FIAT Stilo Kasten / Kombi (192). After applying the spray, wait a few minutes.
Step 30
Install the wheel.
Replacement: brake discs – FIAT Stilo Kasten / Kombi (192). Tip from AUTODOC experts:
To avoid injury, hold up the wheel when screwing in the fastening bolts.
Step 31
Screw in the wheel bolts. Use wheel impact socket #17.
Step 32
Lower the car and working in a cross order, tighten the wheel bolts. Use a torque wrench. Tighten it to 120 Nm torque.
AUTODOC recommends:
Important! Replacement: brake discs – FIAT Stilo Kasten / Kombi (192). Check the brake fluid level in the reservoir and top up if necessary.
Step 33
Tighten the brake fluid reservoir cap. Close the hood.
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