Recommended replacement interval for the part category Brake pad set : 30000 km

Important!

This replacement procedure can be used for:
TOYOTA HILUX III Platform/Chassis (KUN1_, TGN3_, TGN2_, TGN1_, KUN2 3.0 D 4WD (KUN26) … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Brake Pads for HILUX III Platform/Chassis (KUN1_, TGN3_, TGN2_, TGN1_, KUN2 and other TOYOTA models

Brake pad set

Brake pad set for Hilux VII Platform / Chassis Diesel (171 hp)

Replacement: brake pads – TOYOTA HILUX III Platform/Chassis (KUN1_, TGN3_, TGN2_, TGN1_, KUN2. Tools you need:

                        Wire brush
                      
                        Brake cleaner 
                      
                        Copper grease 
                      
                        Anti-squeal paste
                      
                        Wheel impact socket #21
                      
                        Torque wrench
                      
                        Flat Screwdriver
                      
                        Pin punch
                      
                        Rubber mallet
                      
                        Crow bar
                      
                        Wheel chock

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Replacement: brake pads – TOYOTA HILUX III Platform/Chassis (KUN1_, TGN3_, TGN2_, TGN1_, KUN2. Tip from AUTODOC experts:

Perform the replacement of brake pads in complete set for each axis. This provides effective braking.
The replacement procedure is identical for all brake pads on the same axle.
All work should be done with the engine stopped.

Replacement: brake pads – TOYOTA HILUX III Platform/Chassis (KUN1_, TGN3_, TGN2_, TGN1_, KUN2. Take the following steps:

Step 1

Open the bonnet. Unscrew the brake fluid reservoir cap.

Step 2

Secure the wheels with chocks.
Step 3

Loosen the wheel mounting bolts. Use wheel impact socket #21.
Step 4

Raise the front of the car and secure on supports.

Step 5

Unscrew the wheel bolts.

Replacement: brake pads – TOYOTA HILUX III Platform/Chassis (KUN1_, TGN3_, TGN2_, TGN1_, KUN2. AUTODOC recommends:
To avoid injury, hold up the wheel when unscrewing the bolts.
Step 6

Remove the wheel.
Step 7

Clean the brake pads fasteners. Use a wire brush. Use a brake cleaner.

AUTODOC recommends:
Replacement: brake pads – TOYOTA HILUX III Platform/Chassis (KUN1_, TGN3_, TGN2_, TGN1_, KUN2. After applying the spray, wait a few minutes.
Step 8

Remove the brake pads retaining clips. Use a crowbar. Use a flat screwdriver.
Step 9

Remove the retainer of the brake pads. Use a pin punch. Use a rubber mallet.
Step 10

Remove the retaining spring of the brake pads.
Step 11

Spread the brake pads. Use a crowbar.
Step 12

Remove the brake pads.

Replacement: brake pads – TOYOTA HILUX III Platform/Chassis (KUN1_, TGN3_, TGN2_, TGN1_, KUN2. AUTODOC experts recommend:
Measure the brake disc thickness. Upon reaching the wear limit the part must be replaced.
Step 13

Clean the brake caliper surface. Use a wire brush. Use a brake cleaner.

Replacement: brake pads – TOYOTA HILUX III Platform/Chassis (KUN1_, TGN3_, TGN2_, TGN1_, KUN2. Tip:
After applying the spray, wait a few minutes.
Step 14

Treat the brake pads in the area where their surface comes into contact with the brake caliper bracket. Use anti-squeal paste.

Replacement: brake pads – TOYOTA HILUX III Platform/Chassis (KUN1_, TGN3_, TGN2_, TGN1_, KUN2. Professionals recommend:
Make sure the disc surface is clean before installing the pads.
Step 15

Install new brake pads.

Replacement: brake pads – TOYOTA HILUX III Platform/Chassis (KUN1_, TGN3_, TGN2_, TGN1_, KUN2. AUTODOC recommends:
Make sure the pads are installed with linings facing the disc.
Step 16

Install the retainer of the brake pads. Use a crowbar.
Step 17

Install the retaining spring of the brake pads.
Step 18

Install the brake pads retaining clips.
Step 19

Treat the surface where the brake disc contacts the wheel rim. Use copper grease.
Step 20

Clean the brake disk surface. Use a brake cleaner.

AUTODOC recommends:
Replacement: brake pads – TOYOTA HILUX III Platform/Chassis (KUN1_, TGN3_, TGN2_, TGN1_, KUN2. After applying the spray, wait a few minutes.
Step 21

Install the wheel.

Replacement: brake pads – TOYOTA HILUX III Platform/Chassis (KUN1_, TGN3_, TGN2_, TGN1_, KUN2. Tip from AUTODOC experts:
To avoid injury, hold up the wheel when screwing in the fastening bolts.
Step 22

Screw in the wheel bolts. Use wheel impact socket #21.
Step 23

Lower the car and working in a cross order, tighten the wheel bolts. Use a torque wrench. Tighten it to 112 Nm torque.
Step 24

Remove the jacks and chocks.

AUTODOC recommends:
Important! Replacement: brake pads – TOYOTA HILUX III Platform/Chassis (KUN1_, TGN3_, TGN2_, TGN1_, KUN2. Check the brake fluid level in the reservoir and top up if necessary.
Step 25

Tighten the brake fluid reservoir cap.

AUTODOC recommends:
TOYOTA HILUX III Platform/Chassis (KUN1_, TGN3_, TGN2_, TGN1_, KUN2 – Press the brake pedal several times with the engine shut down until you feel the resistance built up.
Step 26

Close the hood.

Replacement: brake pads – TOYOTA HILUX III Platform/Chassis (KUN1_, TGN3_, TGN2_, TGN1_, KUN2. AUTODOC experts recommend:
Slow down smoothly for first 150-200 km after the brake pads replacement. Avoid unneccessary and sharp braking to a stop.

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