When to replace the Brake Pads on your TOYOTA HILUX
Recommended replacement interval for the part category Brake pad set : 30000 km
Important!
This replacement procedure can be used for:
TOYOTA HILUX III Pickup (TGN1_, GGN2_, GGN1_, KUN2_, KUN1_) 3.0 D-4D 4WD (KUN26), TOYOTA HILUX III Pickup (TGN1_, GGN2_, GGN1_, KUN2_, KUN1_) 3.0 D (KUN16_, KUN36_, KUN16), TOYOTA HILUX III Pickup (TGN1_, GGN2_, GGN1_, KUN2_, KUN1_) 3.0 D (KUN16), TOYOTA HILUX III Pickup (TGN1_, GGN2_, GGN1_, KUN2_, KUN1_) 2.5 D-4D (KUN15_), TOYOTA HILUX III Pickup (TGN1_, GGN2_, GGN1_, KUN2_, KUN1_) 2.5 D-4D 4WD (KUN25_), TOYOTA HILUX III Pickup (TGN1_, GGN2_, GGN1_, KUN2_, KUN1_) 3.0 D-4D 4WD (KUN26), TOYOTA HILUX III Pickup (TGN1_, GGN2_, GGN1_, KUN2_, KUN1_) 4.0 4WD (GGN25), TOYOTA HILUX III Pickup (TGN1_, GGN2_, GGN1_, KUN2_, KUN1_) 3.0 D-4D 4WD (KUN26), TOYOTA HILUX III Pickup (TGN1_, GGN2_, GGN1_, KUN2_, KUN1_) 2.5 D 4WD (KUN25) View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Brake Pads for HILUX III Pickup (TGN1_, GGN2_, GGN1_, KUN2_, KUN1_) and other TOYOTA models
Tools
Replacement: brake pads – TOYOTA HILUX III Pickup (TGN1_, GGN2_, GGN1_, KUN2_, KUN1_). Tools you need:
Wire brush
Brake cleaner
Copper grease
Anti-squeal paste
Wheel impact socket #21
Torque wrench
Flat Screwdriver
Pin punch
Rubber mallet
Crow bar
Wheel chock
Replacement: brake pads – TOYOTA HILUX III Pickup (TGN1_, GGN2_, GGN1_, KUN2_, KUN1_). Tip from AUTODOC experts:
  • Perform the replacement of brake pads in complete set for each axis. This provides effective braking.
  • The replacement procedure is identical for all brake pads on the same axle.
  • All work should be done with the engine stopped.
Replacement: brake pads – TOYOTA HILUX III Pickup (TGN1_, GGN2_, GGN1_, KUN2_, KUN1_). Take the following steps:
  1. Step 1
    Open the bonnet. Unscrew the brake fluid reservoir cap.
    Step 2
    How to change Brake Pads on Toyota Hilux III 2004 - free PDF and video manuals
    Secure the wheels with chocks.
  2. Step 3
    How to replace TOYOTA HILUX III Pickup (TGN1_, GGN2_, GGN1_, KUN2_, KUN1_) 3.0 D-4D 4WD (KUN26) 2005 Brake Pads - step-by-step manuals and video guides
    Loosen the wheel mounting bolts. Use wheel impact socket #21.
  3. Step 4
    Raise the front of the car and secure on supports.
    Step 5
    Toyota Hilux III 2.5 D-4D 4WD (KUN25) 2006 Brake Pads replacement: free workshop manuals
    Unscrew the wheel bolts.
    Replacement: brake pads – TOYOTA HILUX III Pickup (TGN1_, GGN2_, GGN1_, KUN2_, KUN1_). AUTODOC recommends:
    To avoid injury, hold up the wheel when unscrewing the bolts.
  4. Step 6
    Changing Brake Pads on TOYOTA HILUX III Pickup (TGN1_, GGN2_, GGN1_, KUN2_, KUN1_) 2.5 D 4WD (KUN25) 2007 by yourself
    Remove the wheel.
  5. Step 7
    How to remove TOYOTA HILUX 2.5 D-4D (KUN15_) 2008 Brake Pads - online easy-to-follow instructions
    Clean the brake pads fasteners. Use a wire brush. Use a brake cleaner.
    AUTODOC recommends:
    Replacement: brake pads – TOYOTA HILUX III Pickup (TGN1_, GGN2_, GGN1_, KUN2_, KUN1_). After applying the spray, wait a few minutes.
  6. Step 8
    How to replace Brake Pads on TOYOTA HILUX III Pickup (TGN1_, GGN2_, GGN1_, KUN2_, KUN1_) 2009: download PDF manuals and video instructions
    Remove the brake pads retaining clips. Use a crowbar. Use a flat screwdriver.
  7. Step 9
    How hard is it to do yourself: Brake Pads replacement on Toyota Hilux III 3.0 D (KUN16) 2010 - download illustrated guide
    Remove the retainer of the brake pads. Use a pin punch. Use a rubber mallet.
  8. Step 10
    Need to know how to renew Brake Pads on TOYOTA HILUX 2011? This free workshop manual will help you to do it yourself
    Remove the retaining spring of the brake pads.
  9. Step 11
    Changing of Brake Pads on Toyota Hilux III 2012 won't be an issue if you follow this illustrated step-by-step guide
    Spread the brake pads. Use a crowbar.
  10. Step 12
    TOYOTA HILUX 3.0 D-4D 4WD (KUN26) Brake Pads replacement: online guides and video tutorials
    Remove the brake pads.
    Replacement: brake pads – TOYOTA HILUX III Pickup (TGN1_, GGN2_, GGN1_, KUN2_, KUN1_). AUTODOC experts recommend:
    Measure the brake disc thickness. Upon reaching the wear limit the part must be replaced.
  11. Step 13
    Replacing Brake Pads on Toyota Hilux III 2014 3.0 D-4D 4WD (KUN26) by yourself
    Clean the brake caliper surface. Use a wire brush. Use a brake cleaner.
    Replacement: brake pads – TOYOTA HILUX III Pickup (TGN1_, GGN2_, GGN1_, KUN2_, KUN1_). Tip:
    After applying the spray, wait a few minutes.
  12. Step 14
    HILUX III Pickup (TGN1_, GGN2_, GGN1_, KUN2_, KUN1_) 2.5 D-4D (KUN15_) 2015 Brake Pads DIY replacement workshop manual
    Treat the brake pads in the area where their surface comes into contact with the brake caliper bracket. Use anti-squeal paste.
    Replacement: brake pads – TOYOTA HILUX III Pickup (TGN1_, GGN2_, GGN1_, KUN2_, KUN1_). Professionals recommend:
    Make sure the disc surface is clean before installing the pads.
  13. Step 15
    How to change Brake Pads on TOYOTA HILUX III Pickup (TGN1_, GGN2_, GGN1_, KUN2_, KUN1_) 2016 - tips and tricks
    Install new brake pads.
    Replacement: brake pads – TOYOTA HILUX III Pickup (TGN1_, GGN2_, GGN1_, KUN2_, KUN1_). AUTODOC recommends:
    Make sure the pads are installed with linings facing the disc.
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