Replacement: strut mount – Ford Transit Mk7 van. Tip from AUTODOC experts:
The struts, coil springs, and strut mounts of the front suspension should be replaced in pairs.
The replacement procedure is identical for the right and left struts, coil springs, and strut mounts of the front suspension, with the exception of the steps for accessing the fasteners of the left and right strut mounts.
All the work should be carried out with the ignition switched off.
Replacement: strut mount – Ford Transit Mk7 van. Take the following steps:
Step 1
Open the car door.
Step 2
Open the glove box.
Step 3
Press down on the glove box retaining tabs to detach it.
Step 4
Remove the glove box.
Step 5
Fold back the insulation that covers the strut mount fasteners.
Step 6
Clean the fasteners of the top strut mount. Use a wire brush. Use WD-40 spray.
Step 7
Loosen the strut mount fasteners. Use a 13 mm socket. Use a ratchet wrench.
Warning!
Do not unscrew the nuts completely.
Step 8
Secure the wheels with chocks.
Step 9
Remove the wheel centre cap.
Step 10
Loosen the wheel nuts. Use a 21 mm wheel impact socket. Use a tommy bar.
Step 11
Remove the cotter pin that secures the axle fastener. Use a mounting lever. Use long nose pliers.
Step 12
Remove the castle cover from the axle nut.
Step 13
Clean the axle nut. Use a wire brush. Use WD-40 spray.
Step 14
Loosen the axle nut. Use a 36 mm socket. Use a tommy bar.
Step 15
Raise the vehicle.
Warning!
If you are using a jack, make sure the car is parked on a hard, flat surface.Make sure to additionally secure the car with jack stands.
Step 16
Unscrew the wheel nuts.
Replacement: strut mount – Ford Transit Mk7 van. AUTODOC recommends:
To avoid injury, hold up the wheel when unscrewing the nuts.
Step 17
Remove the wheel.
Step 18
Clean the fastener that connects the anti-roll bar link to the suspension strut. Use a wire brush. Use WD-40 spray.
Step 19
Clean the fastener of the ABS sensor cable bracket. Use a wire brush. Use WD-40 spray.
Step 20
Clean the fastener connecting the suspension strut to the steering knuckle. Use a wire brush. Use WD-40 spray.
Step 21
Unscrew the fastener of the ABS sensor cable bracket. Use an 18 mm socket. Use a ratchet wrench.
Step 22
Detach the ABS sensor cable bracket from the suspension strut.
Step 23
Unscrew the fastener connecting the anti-roll bar link to the suspension strut. Use a 19 mm combination spanner. Use an H5 hex bit. Use a ratchet wrench.
Step 24
Disconnect the anti-roll bar link from the suspension strut.
Step 25
Unscrew the axle nut. Use a 36 mm socket. Use a ratchet wrench.
Step 26
Remove the axle washer. Use a telescoping magnetic pick-up tool.
Step 27
Support the suspension arm. Use a transmission jack or one more vehicle jack.
Step 28
Detach the CV axle from the steering knuckle. Use a pin punch. Use a hammer.
Step 29
Remove the support from under the suspension arm.
Replacement: strut mount – Ford Transit Mk7 van. Tip:
Lower the transmission or vehicle jack smoothly without jerking it to avoid damaging the vehicle assemblies and mechanisms.
Step 30
Clean the fastener that connects the ball joint to the suspension arm. Use a wire brush. Use WD-40 spray.
Step 31
Unscrew the fastener connecting the ball joint to the suspension arm. Use a 24 mm socket. Use a ratchet wrench.
Step 32
Support the steering knuckle. Use a transmission jack or one more vehicle jack.
Step 33
Disconnect the ball joint from the suspension arm. Use a ball joint separator. Use a mounting lever.
Step 34
Remove the support from under the steering knuckle.
Step 35
Release the ball joint from the suspension arm by pulling down the suspension arm with the mounting lever.
Step 36
After releasing the ball joint, move the steering knuckle a little to the side and carefully return the suspension arm to its original position.
Step 37
Support the steering knuckle again.
Step 38
Remove the CV axle from the steering knuckle.
Step 39
Tie the CV axle to the car body with a wire.
Caution!
Make sure that the CV axle is not hanging down.
Step 40
Unscrew the lower fastener of the suspension strut. Use a 15 mm socket. Use a ratchet wrench.
Step 41
Remove the fastening bolt.
Step 42
Disconnect the steering knuckle from the suspension strut. Use a rubber mallet. Use a transmission jack or one more vehicle jack.
Replacement: strut mount – Ford Transit Mk7 van. AUTODOC experts recommend:
Make sure that the steering knuckle is not hanging loose on the brake hose or electric cable.
Step 43
Unscrew the fasteners of the suspension strut mount.
Replacement: strut mount – Ford Transit Mk7 van. Professionals recommend:
To avoid injuries, hold the strut when undoing the fasteners.
Step 44
Remove the suspension strut assembly.
Step 45
Clean the mounting seats of the suspension strut. Use a wire brush. Use an all-purpose cleaning spray.
Step 46
Clean the fastener on the anti-roll bar link. Use a wire brush. Use an all-purpose cleaning spray.
Step 47
Clean the splines of the CV axle joint. Use a wire brush. Use an all-purpose cleaning spray.
Step 48
Depending on what part you are replacing, you may have to disassemble the suspension strut. But if you use all new components, then you will not need to disassemble the old strut. In this case, a stationary spring compressor will only be required to assemble a new strut if its parts were purchased separately.
Step 49
Set the suspension strut assembly on the stationary spring compressor.
Warning!
When using a stationary spring compressor, the spring coils must be securely clamped, compressing the spring from both ends.Make sure the spring is in the correct position.Make sure that the compressor jaws are tightly engaged onto the coils.
Step 50
Compress the spring.
Step 51
Clean the top part of the strut piston rod. Use a wire brush. Use WD-40 spray.
Step 52
Unscrew the strut piston rod nut. Use an 18 mm strut nut socket. Use an H6 hex extension bar. Use a ratchet wrench.
Step 53
Remove the top strut mount.
Step 54
Release the spring.
Step 55
Remove the mount bearing and the bump stop.
Step 56
Remove the dust boot.
Step 57
Install a new dust boot, bump stop, and mount bearing.
Step 58
Compress the spring.
Step 59
Install a new top strut mount.
Step 60
Install and tighten the strut piston rod nut. Use an 18 mm strut nut socket. Use an H6 hex extension bar. Use a torque wrench. Tightening torque: 70 N·m.
Step 61
Release the spring.
Step 62
Remove the strut assembly from the spring compressor.
Step 63
Install the strut assembly into the wheel arch.
Step 64
Screw on the strut mount fasteners. Do not tighten them.
Replacement: strut mount – Ford Transit Mk7 van. AUTODOC experts recommend:
To avoid injuries, hold the strut when screwing the fastening nuts on.
Step 65
Secure the strut on the steering knuckle. Use a transmission jack or one more vehicle jack.
Step 66
Install and screw in the fastening bolt.
Step 67
Install the CV axle.
Warning!
When reassembling, use a new axle nut kit: a washer, a nut, a castle cover, and a cotter pin.
Step 68
Install the axle washer.
Step 69
Screw on the axle nut. Use a 36 mm socket. Use a ratchet wrench.
Step 70
Clean the ball joint mounting seat. Use a wire brush. Use WD-40 spray.
Step 71
Attach the ball joint to the suspension arm and screw on the fastening nut. Use a mounting lever.
Step 72
Ιnstall the anti-roll bar link and screw on the fastening nut.
Step 73
Install the ABS sensor cable bracket and screw on the fastening nut.
Step 74
Tighten the fastener connecting the anti-roll bar link to the suspension strut. Use a 19 mm socket. Use a torque wrench. Tightening torque: 55 N·m.
Step 75
Tighten the fastener of the ABS sensor cable bracket. Use an 18 mm socket. Use a torque wrench. Tightening torque: 45 N·m.
Step 76
Jack up the steering knuckle.
Step 77
Tighten the lower fastener of the suspension strut. Use an 18 mm socket. Use a torque wrench. Tightening torque: 100 N·m + 180°.
Important!
Make sure to use new fasteners.
Step 78
Remove the support from under the steering knuckle.
Replacement: strut mount – Ford Transit Mk7 van. AUTODOC recommends:
Lower the transmission or vehicle jack smoothly without jerking it to avoid damaging the vehicle assemblies and mechanisms.
Step 79
Tighten the fastener that connects the suspension arm to the ball joint. Use a 24 mm socket. Use a torque wrench. Tightening torque: 150 N·m.
Step 80
Clean the wheel rim mounting seat. Use a wire brush. Use an all-purpose cleaning spray.
Step 81
Treat the wheel hub surface that contacts the wheel rim. Use ceramic grease.
Step 82
Install the wheel.
Replacement: strut mount – Ford Transit Mk7 van. Tip:
To avoid injury, hold up the wheel when screwing on the fastening nuts.
Step 83
Screw on the wheel nuts. Use a 21 mm wheel impact socket. Use a ratchet wrench.
Step 84
Lower the car and tighten the wheel nuts in a criss-cross pattern. Use a 21 mm wheel impact socket. Use a torque wrench. Tightening torque: 200 N·m.
Step 85
Tighten the axle nut. Use a 36 mm socket. Use a torque wrench. Tightening torque: 320 N·m.
Step 86
Install the castle cover on the axle nut.
Step 87
Install the cotter pin. Use a mounting lever.
Step 88
Install the wheel centre cap.
Step 89
Remove the jack, jack stands, and wheel chocks.
Step 90
Tighten the strut mount fasteners. Use a 13 mm socket. Use a torque wrench. Tightening torque: 30 N·m.
Step 91
Put the insulation that covers the strut mount fasteners back in place.
Step 92
Install the glove box by pressing down on its retaining tabs.
Step 93
Close the glove box.
Step 94
Close the car door.
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