How to carry out replacement: Brake Pads on 1.6 TDCi Ford Focus mk2 Saloon
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Change Ford Focus mk2 Saloon 1.6 TDCi Brake Pads yourself – manuals and video tutorials

How to replace the front brake pads of disc brake on Ford Focus 2 DA

Steps:25
downloads:8
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Important!
This replacement procedure can be used for:
FORD Focus II Hatchback (DA_, HCP, DP) 1.4, FORD Focus II Estate (DA_, FFS, DS) 1.4, FORD Focus II Saloon (DB_, FCH, DH) 1.4

The steps may slightly vary depending on the car design.

How to replace front brake pads FORD FOCUS 2 (DA) [TUTORIAL AUTODOC]

Published on: 26/02/2019
8K views
Required tools:
Required tools:
Wire brush
Brake cleaner
Anti-squeal paste
Copper grease
HEX bit No.H7.
Wheel impact socket #19
Ratchet wrench
Torque wrench
Brake caliper wind back tool
Crow bar
Wheel chock
AUTODOC recommends:
  • Perform the replacement of brake pads in complete set for each axis. This provides effective braking.
  • The replacement procedure is identical for all brake pads on the same axle.
  • All work should be done with the engine stopped.
Carry out replacement in the following order:
  1. How to change Brake Pads on Ford Focus mk2 Saloon 2004 - free PDF and video manuals
    Step 1
    Open the bonnet.Unscrew the brake fluid reservoir cap.
  2. How to replace FORD Focus II Saloon (DB_, FCH, DH) 1.6 TDCi 2005 Brake Pads - step-by-step manuals and video guides
    Step 2
    Secure the wheels with chocks.
  3. Ford Focus mk2 Saloon 1.8 TDCi 2006 Brake Pads replacement: free workshop manuals
    Step 3
    Loosen the wheel mounting bolts.Use wheel impact socket #19.
  4. Changing Brake Pads on FORD Focus II Saloon (DB_, FCH, DH) 2.0 TDCi 2007 by yourself
    Step 4
    Raise the front of the car and secure on supports.
  5. How to remove FORD FOCUS 1.6 Ti 2008 Brake Pads - online easy-to-follow instructions
    Step 5
    Unscrew the wheel bolts.
    AUTODOC recommends:
    To avoid injury, hold up the wheel when unscrewing the bolts.
  6. How to replace Brake Pads on FORD Focus II Saloon (DB_, FCH, DH) 2009: download PDF manuals and video instructions
    Step 6
    Remove the wheel.
  7. How hard is it to do yourself: Brake Pads replacement on Ford Focus mk2 Saloon 1.4 2010 - download illustrated guide
    Step 7
    Spread the brake pads.Use a crowbar.
  8. Need to know how to renew Brake Pads on FORD FOCUS ? This free workshop manual will help you to do it yourself
    Step 8
    Detach the brake caliper retaining spring.Use a crowbar.
  9. Changing of Brake Pads on Ford Focus mk2 Saloon 2012 won't be an issue if you follow this illustrated step-by-step guide
    Step 9
    Remove the dust boot caps of the brake caliper guide pins.
  10. FORD FOCUS 1.6 TDCi Brake Pads replacement: online guides and video tutorials
    Step 10
    Unscrew the brake caliper fastening.Use HEX No.H7.Use a ratchet wrench.
  11. Replacing Brake Pads on Ford Focus mk2 Saloon 2005 1.6 TDCi by yourself
    Step 11
    Remove the brake caliper.
    AUTODOC recommends:
    Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur.
  12. Focus II Saloon (DB_, FCH, DH) 1.6 Ti 2006 Brake Pads DIY replacement workshop manual
    Step 12
    Remove the brake pads.
    AUTODOC recommends:
    Measure the brake disc thickness. Upon reaching the wear limit the part must be replaced.
  13. How to change Brake Pads on FORD Focus II Saloon (DB_, FCH, DH) 2007 - tips and tricks
    Step 13
    Press in the brake caliper piston.Use brake caliper wind back tool.
  14. Step-by-step recommendations for DIY replacement Ford Focus mk2 Saloon 2008 1.6 Ti Brake Pads
    Step 14
    Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.Use a wire brush.Use a brake cleaner.
    AUTODOC recommends:
    After applying the spray, wait a few minutes.
  15. DIY replacement of Brake Pads on FORD Focus II Saloon (DB_, FCH, DH) 1.6 2009 is not an issue anymore with our step-by-step tutorial
    Step 15
    Treat the back side of the new brake pads. Treat the brake caliper bracket.Use anti-squeal paste.
    AUTODOC recommends:
    Make sure the disc surface is clean before installing the pads.
  16. How to change Brake Pads on Ford Focus mk2 Saloon 2004 - free PDF and video manuals
    Step 16
    Install new brake pads.
    AUTODOC recommends:
    Make sure the pads are installed with linings facing the disc.
  17. How to replace FORD Focus II Saloon (DB_, FCH, DH) 1.6 TDCi 2005 Brake Pads - step-by-step manuals and video guides
    Step 17
    Install the brake caliper and fix it.Use HEX No.H7.Use a torque wrench.Tighten it to 30 Nm torque.
  18. Ford Focus mk2 Saloon 1.8 TDCi 2006 Brake Pads replacement: free workshop manuals
    Step 18
    Install the dust boot caps of the brake caliper guide pins.
  19. Changing Brake Pads on FORD Focus II Saloon (DB_, FCH, DH) 2.0 TDCi 2007 by yourself
    Step 19
    Install the brake caliper retaining spring.
    AUTODOC recommends:
    Without starting the engine, press the brake pedal several times until you feel significant resistance.
  20. How to remove FORD FOCUS 1.6 Ti 2008 Brake Pads - online easy-to-follow instructions
    Step 20
    Treat the surface where the brake disc contacts the wheel rim. Use copper grease.
  21. How to replace Brake Pads on FORD Focus II Saloon (DB_, FCH, DH) 2009: download PDF manuals and video instructions
    Step 21
    Install the wheel.
    AUTODOC recommends:
    To avoid injury, hold up the wheel when screwing in the fastening bolts.
  22. How hard is it to do yourself: Brake Pads replacement on Ford Focus mk2 Saloon 1.4 2010 - download illustrated guide
    Step 22
    Screw in the wheel bolts.Use wheel impact socket #19.
  23. Need to know how to renew Brake Pads on FORD FOCUS ? This free workshop manual will help you to do it yourself
    Step 23
    Lower the car and working in a cross order, tighten the wheel bolts.Use a torque wrench.Tighten it to 110 nm torque.
  24. Changing of Brake Pads on Ford Focus mk2 Saloon 2012 won't be an issue if you follow this illustrated step-by-step guide
    Step 24
    Remove the jacks and chocks.
    AUTODOC recommends:
    Check the brake fluid level in the expansion tank and refill if necessary.
  25. FORD FOCUS 1.6 TDCi Brake Pads replacement: online guides and video tutorials
    Step 25
    Tighten the brake fluid reservoir cap. Close the hood.
    AUTODOC recommends:
    Slow down smoothly for first 150-200 km after the brake pads replacement. Avoid unneccessary and sharp braking to a stop.
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