Important!
This replacement procedure can be used for:
FORD FUSION (JU_) 1.4 LPG, FORD FUSION (JU_) 1.3, FORD FUSION (JU_) 1.25, FORD FUSION (JU_) 1.6 TDCi, FORD FUSION (JU_) 1.4 TDCi, FORD FUSION (JU_) 1.6, FORD FUSION (JU_) 1.4 View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

Tools
Replacement: track rod end – FORD FUSION (JU_). Tools you might need:
Wire brush
WD-40 spray
Brake cleaner
Copper grease
Combination spanner #19
Combination spanner #22
Drive socket # 15
Drive socket # 17
Wheel impact socket #19
Torque wrench
Tap wrench
Vernier caliper
Ball joint puller
Wheel chock
Replacement: track rod end – FORD FUSION (JU_). AUTODOC recommends:
  • Replace tie rod ends in pairs.
  • The replacement procedure is identical for the right and left tie rod ends.
  • Please note: all work on the car – FORD FUSION (JU_) – should be done with the engine switched off.
Carry out replacement in the following order:
  1. Step 1
    How to change Track Rod End on Ford Fusion ju2 2002 - free PDF and video manuals
    Secure the wheels with chocks.
  2. Step 2
    How to replace FORD FUSION (JU_) 1.4 TDCi 2003 Track Rod End - step-by-step manuals and video guides
    Loosen the wheel mounting bolts. Use wheel impact socket #19.
  3. Step 3
    Raise the front of the car and secure on supports.
    Step 4
    Ford Fusion ju2 1.4 2004 Track Rod End replacement: free workshop manuals
    Unscrew the wheel bolts.
    AUTODOC recommends:
    Important! Hold the wheel while unscrewing the fastening bolts. FORD FUSION (JU_)
  4. Step 5
    Changing Track Rod End on FORD FUSION (JU_) 1.6 TDCi 2005 by yourself
    Remove the wheel.
  5. Step 6
    How to remove FORD FUSION 1.25 2006 Track Rod End - online easy-to-follow instructions
    Clean the fastener connecting the tie rod end to the steering knuckle. Use a wire brush. Use WD-40 spray.
  6. Step 7
    How to replace Track Rod End on FORD FUSION (JU_) 2007: download PDF manuals and video instructions
    Unscrew the end fastening nut to the steering knuckle. Use a drive socket #15. Use a tap wrench.
  7. Step 8
    How hard is it to do yourself: Track Rod End replacement on Ford Fusion ju2 1.3 2008 - download illustrated guide
    When deinstalling, mark or measure the precise position of the ball joint on the track rod, or count the number of turns in order to prevent misalignment afterward. Use a vernier caliper.
  8. Step 9
    Need to know how to renew Track Rod End on FORD FUSION 2009? This free workshop manual will help you to do it yourself
    Loosen the lock nut securing the tie rod end to the tie rod. Use a combination spanner #22.
  9. Step 10
    Changing of Track Rod End on Ford Fusion ju2 2010 won't be an issue if you follow this illustrated step-by-step guide
    Disconnect the tie rod end from the steering knuckle. Use a ball joint puller.
  10. Step 11
    FORD FUSION 1.4 Track Rod End replacement: online guides and video tutorials
    Screw the end out of the tie rod.
  11. Step 12
    Replacing Track Rod End on Ford Fusion ju2 2012 1.4 TDCi by yourself
    Clean the mounting seats of the tie rod end. Use a wire brush. Use WD-40 spray.
  12. Step 13
    FUSION (JU_) 1.25 2002 Track Rod End DIY replacement workshop manual
    Screw on a new tie rod end.
    Replacement: track rod end – FORD FUSION (JU_). AUTODOC experts recommend:
    While installing the steering rod end remember to make the same number of turns or to leave the same length of thread showing as per your measurements.
  13. Step 14
    How to change Track Rod End on FORD FUSION (JU_) 2003 - tips and tricks
    When deinstalling, mark or measure the precise position of the ball joint on the track rod, or count the number of turns in order to prevent misalignment afterward. Use a vernier caliper.
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DIY FORD FUSION (JU_) Track Rod End replacement - online guide
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