Recommended replacement interval for the part category Brake pad set : 30000 km

Important!

This replacement procedure can be used for:
TOYOTA HILUX III Pickup (TGN1_, GGN2_, GGN1_, KUN2_, KUN1_) 4.0 4WD (GGN25) … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Brake Pads for HILUX III Pickup (TGN1_, GGN2_, GGN1_, KUN2_, KUN1_) and other TOYOTA models

Brake pad set

Brake pad set for Hilux VII Pickup Petrol (238 hp)

Replacement: brake pads – TOYOTA HILUX III Pickup (TGN1_, GGN2_, GGN1_, KUN2_, KUN1_). List of the tools you'll need:

                        Wire brush
                      
                        WD-40 spray
                      
                        Brake cleaner 
                      
                        Copper grease 
                      
                        Anti-squeal paste
                      
                        Drive socket # 17 
                      
                        Wheel impact socket #21
                      
                        Brake caliper wind back tool
                      
                        Torque wrench
                      
                        Tap wrench
                      
                        Crow bar
                      
                        Wheel chock

Buy tools

Replacement: brake pads – TOYOTA HILUX III Pickup (TGN1_, GGN2_, GGN1_, KUN2_, KUN1_). AUTODOC experts recommend:

Perform the replacement of brake pads in complete set for each axis. This provides effective braking.
The replacement procedure is identical for all brake pads on the same axle.
All work should be done with the engine stopped.

Replacement: brake pads – TOYOTA HILUX III Pickup (TGN1_, GGN2_, GGN1_, KUN2_, KUN1_). Use the following procedure:

Step 1

Open the bonnet. Unscrew the brake fluid reservoir cap.

Step 2

Secure the wheels with chocks.
Step 3

Loosen the wheel mounting bolts. Use wheel impact socket #21.
Step 4

Raise the rear of the car and secure on supports.

Step 5

Unscrew the wheel bolts.

AUTODOC recommends:
Important! Hold the wheel while unscrewing the fastening bolts. TOYOTA HILUX III Pickup (TGN1_, GGN2_, GGN1_, KUN2_, KUN1_)
Step 6

Remove the wheel.
Step 7

Clean the brake caliper fasteners. Use a wire brush. Use WD-40 spray.
Step 8

Spread the brake pads. Use a crowbar.
Step 9

Unscrew the brake caliper fastening. Use a drive socket #17. Use a tap wrench.
Step 10

Remove the brake caliper.

Replacement: brake pads – TOYOTA HILUX III Pickup (TGN1_, GGN2_, GGN1_, KUN2_, KUN1_). AUTODOC recommends:
Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur. Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
Step 11

Remove the brake pads. Use a crowbar.

Replacement: brake pads – TOYOTA HILUX III Pickup (TGN1_, GGN2_, GGN1_, KUN2_, KUN1_). Tip from AUTODOC:
Measure the brake disc thickness. Upon reaching the wear limit the part must be replaced.
Step 12

Remove the retaining springs of the brake pads.

Step 13

Clean the brake caliper bracket from dirt and dust. Use a wire brush. Use a brake cleaner.

Replacement: brake pads – TOYOTA HILUX III Pickup (TGN1_, GGN2_, GGN1_, KUN2_, KUN1_). Professionals recommend:
After applying the spray, wait a few minutes.
Step 14

Install the retaining springs of the brake pads.
Step 15

Treat the brake caliper piston. Use a wire brush. Use a brake cleaner.

AUTODOC recommends:
Replacement: brake pads – TOYOTA HILUX III Pickup (TGN1_, GGN2_, GGN1_, KUN2_, KUN1_). After applying the spray, wait a few minutes.
Step 16

Press in the brake caliper piston. Use brake caliper wind back tool.
Step 17

Treat the brake pads in the area where their surface comes into contact with the brake caliper bracket. Use anti-squeal paste.

Replacement: brake pads – TOYOTA HILUX III Pickup (TGN1_, GGN2_, GGN1_, KUN2_, KUN1_). Tip:
Make sure the disc surface is clean before installing the pads.
Step 18

Install new brake pads.

Replacement: brake pads – TOYOTA HILUX III Pickup (TGN1_, GGN2_, GGN1_, KUN2_, KUN1_). Tip from AUTODOC experts:
Make sure the pads are installed with linings facing the disc.
Step 19

Install the brake caliper and fix it. Use a drive socket #17. Use a torque wrench. Tighten it to 88 Nm torque.
Step 20

Treat the surface where the brake disc contacts the wheel rim. Use copper grease.
Step 21

Clean the brake disk surface. Use a brake cleaner.

AUTODOC recommends:
Replacement: brake pads – TOYOTA HILUX III Pickup (TGN1_, GGN2_, GGN1_, KUN2_, KUN1_). After applying the spray, wait a few minutes.
Step 22

Install the wheel.

Replacement: brake pads – TOYOTA HILUX III Pickup (TGN1_, GGN2_, GGN1_, KUN2_, KUN1_). AUTODOC experts recommend:
To avoid injury, hold up the wheel when screwing in the fastening bolts.
Step 23

Screw in the wheel bolts. Use wheel impact socket #21.
Step 24

Lower the car and working in a cross order, tighten the wheel bolts. Use a torque wrench. Tighten it to 112 Nm torque.
Step 25

Remove the jacks and chocks.

Replacement: brake pads – TOYOTA HILUX III Pickup (TGN1_, GGN2_, GGN1_, KUN2_, KUN1_). AUTODOC experts recommend:
Check the brake fluid level in the expansion tank and refill if necessary.
Step 26

Tighten the brake fluid reservoir cap.

AUTODOC recommends:
TOYOTA HILUX III Pickup (TGN1_, GGN2_, GGN1_, KUN2_, KUN1_) – Without starting the engine, press the brake pedal several times until it feels firm.
Step 27

Close the hood.

Replacement: brake pads – TOYOTA HILUX III Pickup (TGN1_, GGN2_, GGN1_, KUN2_, KUN1_). Tip from AUTODOC:
Slow down smoothly for first 150-200 km after the brake pads replacement. Avoid unneccessary and sharp braking to a stop.

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