When to replace the Brake Pads on your PEUGEOT 406
Recommended replacement interval for the part category Brake pad set : 30000 km
Important!
This replacement procedure can be used for:
PEUGEOT 406 (8B) 1.6, PEUGEOT 406 (8B) 1.8 16V, PEUGEOT 406 (8B) 2.0 16V, PEUGEOT 406 (8B) 1.9 TD, PEUGEOT 406 (8B) 2.1 TD 12V, PEUGEOT 406 (8B) 2.0 Turbo, PEUGEOT 406 (8B) 1.9 TD, PEUGEOT 406 (8B) 3.0 24V, PEUGEOT 406 (8B) 1.8, PEUGEOT 406 (8B) 2.0 HDI 110, PEUGEOT 406 (8B) 2.0 HDI 90, PEUGEOT 406 (8B) 2.0 16V, PEUGEOT 406 (8B) 3.0 V6, PEUGEOT 406 (8B) 1.8 16V, PEUGEOT 406 (8B) 2.0 16V, PEUGEOT 406 (8B) 2.2 HDi, PEUGEOT 406 (8B) 1.9 D, PEUGEOT 406 (8B) 2.0 16V HPi, PEUGEOT 406 (8B) 2.0 HDi 110, PEUGEOT 406 (8B) 1.8, PEUGEOT 406 (8B) 1.8 Bifuel, PEUGEOT 406 (8B) 1.9 TD, PEUGEOT 406 (8B) 1.8 BiFuel View more

The steps may slightly vary depending on the car design.

How to change rear brake discs and brake pads PEUGEOT 406 TUTORIAL | AUTODOC

video
All the parts you need to replace – Brake Pads for 406 (8B) and other PEUGEOT models
Tools
Replacement: brake pads – Peugeot 406 saloon. List of the tools you'll need:
Wire brush
WD-40 spray
Brake cleaner
Anti-squeal paste
Anti-squeal paste
Wheel impact socket #19
Torque wrench
Round-nose pliers
Hammer
Pin punch
Crow bar
Wheel chock
Replacement: brake pads – Peugeot 406 saloon. AUTODOC recommends:
  • Replace the brake disks on the car Peugeot 406 saloon in complete set for each axis. Regardless of the state of components. This will ensure even braking.
  • Perform the replacement of brake pads in complete set for each axis. This provides effective braking.
  • The replacement procedure is identical for all brake pads on the same axle.
  • Please note: all work on the car – Peugeot 406 saloon – should be done with the engine switched off.
Carry out replacement in the following order:
  1. Step 1
    How to change Brake Pads on Peugeot 406 Saloon 1995 - free PDF and video manuals
    Open the bonnet. Unscrew the brake fluid reservoir cap.
  2. Step 2
    How to replace PEUGEOT 406 (8B) 2.0 HDI 110 1996 Brake Pads - step-by-step manuals and video guides
    Secure the wheels with chocks.
  3. Step 3
    Peugeot 406 Saloon 1.8 16V 1997 Brake Pads replacement: free workshop manuals
    Loosen the wheel mounting bolts. Use wheel impact socket #19.
  4. Step 4
    Changing Brake Pads on PEUGEOT 406 (8B) 2.1 TD 12V 1998 by yourself
    Raise the rear of the car and secure on supports.
  5. Step 5
    How to remove PEUGEOT 406 1.9 TD 1999 Brake Pads - online easy-to-follow instructions
    Unscrew the wheel bolts.
    AUTODOC recommends:
    Warning! To avoid injury, hold the wheel while unscrewing the fastening bolts. Peugeot 406 saloon
  6. Step 6
    How to replace Brake Pads on PEUGEOT 406 (8B) 2000: download PDF manuals and video instructions
    Remove the wheel.
  7. Step 7
    How hard is it to do yourself: Brake Pads replacement on Peugeot 406 Saloon 2.2 HDi 2001 - download illustrated guide
    Remove the retaining springs of the brake pads. Use round-nose pliers.
  8. Step 8
    Need to know how to renew Brake Pads on PEUGEOT 406 2002? This free workshop manual will help you to do it yourself
    Remove the brake pads retaining clips. Use a pin punch. Use a hammer.
  9. Step 9
    Spread the brake pads. Use a crowbar.
    Step 10
    Changing of Brake Pads on Peugeot 406 Saloon 2003 won't be an issue if you follow this illustrated step-by-step guide
    Remove the brake pads. Use a crowbar. Use a pin punch.
    Replacement: brake pads – Peugeot 406 saloon. Professionals recommend:
    Measure the brake disc thickness. Upon reaching the wear limit the part must be replaced.
  10. Step 11
    PEUGEOT 406 2.0 HDI 110 Brake Pads replacement: online guides and video tutorials
    Treat the brake pads in the area where their surface comes into contact with the brake caliper bracket. Use anti-squeal paste.
    Replacement: brake pads – Peugeot 406 saloon. Tip from AUTODOC:
    Make sure the disc surface is clean before installing the pads.
  11. Step 12
    Replacing Brake Pads on Peugeot 406 Saloon 2005 2.0 HDI 110 by yourself
    Install new brake pads.
    Replacement: brake pads – Peugeot 406 saloon. AUTODOC recommends:
    Make sure the pads are installed with linings facing the disc.
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DIY PEUGEOT 406 (8B) Brake Pads replacement - online guide
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