Recommended replacement interval for the part category Brake disc : 50000 km

Important!

This replacement procedure can be used for:
TOYOTA Yaris Hatchback (_P9_) 1.33 VVT-i (NSP90_), TOYOTA Yaris Hatchback (_P9_) 1.0 VVT-i (KSP90_), TOYOTA Yaris Hatchback (_P9_) 1.4 D-4D (NLP90_), TOYOTA Yaris Hatchback (_P9_) 1.33 VVT-i (NSP90_), TOYOTA Yaris Hatchback (_P9_) 1.0 GPL (KSP90_), TOYOTA Yaris Hatchback (_P9_) 1.3 4WD (NCP92_), TOYOTA Yaris Hatchback (_P9_) 1.3 VVT-i (NCP90_), TOYOTA Yaris Hatchback (_P9_) 1.3 VVT-i (SCP90_), TOYOTA Yaris Hatchback (_P9_) 1.5 (NCP91_), TOYOTA Yaris Hatchback (_P9_) 1.0 VVT-i (KSP90) … View more

The steps may slightly vary depending on the car design.

How to change rear brake discs on TOYOTA YARIS Mk2 [TUTORIAL AUTODOC]

All the parts you need to replace – Brake Discs for Yaris Hatchback (_P9_) and other TOYOTA models

Brake disc

        Brake disc for Yaris II Hatchback (XP9) Petrol (87 hp)
      
        Brake disc for Yaris II Hatchback (XP9) Petrol (86 hp)
      
        Brake disc for Yaris II Hatchback (XP9) Petrol (99 hp)
      
        Brake disc for Yaris II Hatchback (XP9) Petrol (69 hp)
      
        Brake disc for Yaris II Hatchback (XP9) Diesel (90 hp)
      
        Brake disc for Yaris II Hatchback (XP9) Petrol (87 hp)
      
        Brake disc for Yaris II Hatchback (XP9) Petrol (109 hp)
      
        Brake disc for Yaris II Hatchback (XP9) Petrol (100 hp)
      
        Brake disc for Yaris II Hatchback (XP9) Petrol/Petroleum Gas (LPG) (69 hp)

Replacement: brake discs – Toyota Yaris Mk2. List of the tools you'll need:

                        Wire brush
                      
                        Nylon cleaning brush
                      
                        WD-40 spray
                      
                        Brake cleaner 
                      
                        Anti-squeal paste
                      
                        Ceramic grease
                      
                        Torque wrench
                      
                        Drive socket # 14
                      
                        HEX bit No.H7
                      
                        Wheel impact socket #21
                      
                        Ratchet wrench
                      
                        Brake caliper wind back tool
                      
                        Crow bar
                      
                        Wheel chock

Buy tools

AUTODOC recommends:

Replace the brake disks on the car Toyota Yaris Mk2 in complete set for each axis. Regardless of the state of components. This will ensure even braking.
The replacement procedure is identical for both brake disks on the same axle.
When changing the brake discs, always replace the brake pads.
Please note: all work on the car – Toyota Yaris Mk2 – should be done with the engine switched off.

Carry out replacement in the following order:

Step 1

Open the bonnet. Unscrew the brake fluid reservoir cap.
Step 2

Secure the wheels with chocks.

Step 3

Loosen the wheel mounting bolts. Use wheel impact socket #21.
Step 4

Raise the car.

Replacement: brake discs – Toyota Yaris Mk2. Tip from AUTODOC experts:
If you are using a jack, make sure it rests on a flat surface without any unevenness.Be sure to additionally secure the car with jack stands.
Step 5

Unscrew the wheel bolts.

AUTODOC recommends:
Warning! To avoid injury, hold the wheel while unscrewing the fastening bolts. Toyota Yaris Mk2
Step 6

Remove the wheel.
Step 7

Detach the brake caliper retaining spring. Use a crowbar.
Step 8

Remove the dust boot caps of the brake caliper guide pins. Use a crowbar.
Step 9

Unscrew the brake caliper fasteners. Use HEX No.H7. Use a ratchet wrench.
Step 10

Remove the brake caliper. Use a crowbar.

Replacement: brake discs – Toyota Yaris Mk2. AUTODOC experts recommend:
Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur.
Step 11

Remove the brake pads.
Step 12

Clean the brake caliper bracket fasteners. Use a wire brush. Use WD-40 spray.
Step 13

Unscrew the brake caliper bracket fasteners. Use a drive socket #14. Use a ratchet wrench.
Step 14

Remove the fastening bolts.
Step 15

Remove the caliper bracket.
Step 16

Remove the brake disc.
Step 17

Clean the hub. Use a wire brush.

Step 18

Treat the contacting surface. Use ceramic grease.
Step 19

Install the brake disc.
Step 20

Clean the brake caliper bracket from dirt and dust. Use a wire brush. Use a brake cleaner.

AUTODOC recommends:
Replacement: brake discs – Toyota Yaris Mk2. After applying the spray, wait a few minutes.Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
Step 21

Install the brake caliper bracket.
Step 22

Install the fastening bolts.
Step 23

Tighten the brake caliper bracket fasteners. Use a drive socket #14. Use a torque wrench. Tighten it to 57 Nm torque.
Step 24

Treat the brake caliper piston. Use a nylon cleaning brush. Use a brake cleaner.

AUTODOC recommends:
After applying the spray, wait a few minutes.
Step 25

Press in the brake caliper piston. Use brake caliper wind back tool.
Step 26

Treat the brake pads in the area where their surface comes into contact with the brake caliper bracket. Use anti-squeal paste.

Replacement: brake discs – Toyota Yaris Mk2. Tip from AUTODOC:
Make sure the disc surface is clean before installing the pads.
Step 27

Install the brake pads.
Step 28

Install the brake caliper and fix it.
Step 29

Tighten the brake caliper fasteners. Use HEX No.H7. Use a torque wrench. Tighten it to 28 nm torque.
Step 30

Install the dust boot caps of the brake caliper guide pins.
Step 31

Install the brake caliper retaining spring.
Step 32

Treat the surface where the brake disc contacts the wheel rim. Use ceramic grease.
Step 33

Clean the brake disk surface. Use a brake cleaner.

AUTODOC recommends:
After applying the spray, wait a few minutes.
Step 34

Install the wheel.

AUTODOC recommends:
Warning! To avoid injury, hold the wheel while screwing in the fastening bolts on the car. Toyota Yaris Mk2
Step 35

Screw in the wheel bolts. Use wheel impact socket #21.
Step 36

Lower the car and working in a cross order, tighten the wheel bolts. Use wheel impact socket #21. Use a torque wrench. Tighten it to 103 Nm torque.
Step 37

Remove the jacks and chocks.

Replacement: brake discs – Toyota Yaris Mk2. Tip from AUTODOC:
Without starting the engine, press the brake pedal several times until you feel significant resistance.Check the brake fluid level in the expansion tank and refill if necessary.
Step 38

Tighten the brake fluid reservoir cap. Close the hood.

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