When to replace the Brake Discs on your FIAT STILO
Recommended replacement interval for the part category Brake disc : 50000 km
Important!
This replacement procedure can be used for:
FIAT STILO Multi Wagon (192) 1.6 16V, FIAT STILO Multi Wagon (192) 1.8 16V, FIAT STILO Multi Wagon (192) 1.9 JTD, FIAT STILO Multi Wagon (192) 1.9 JTD, FIAT STILO Multi Wagon (192) 1.9 JTD, FIAT STILO Multi Wagon (192) 1.4 16V, FIAT STILO Multi Wagon (192) 1.4 16V, FIAT STILO Multi Wagon (192) 1.9 D Multijet, FIAT STILO Multi Wagon (192) 1.9 D Multijet (192DXT1B), FIAT STILO Multi Wagon (192) 1.9 D Multijet, FIAT STILO Multi Wagon (192) 1.9 JTD, FIAT STILO Multi Wagon (192) 1.9 JTD, FIAT STILO Multi Wagon (192) 1.9 D, FIAT STILO Multi Wagon (192) 1.6 16V View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Brake Discs for STILO Multi Wagon (192) and other FIAT models
Tools
Replacement: brake discs – FIAT STILO Multi Wagon (192). List of the tools you'll need:
Wire brush
WD-40 spray
Brake cleaner
Copper grease
Drive socket # 12
Drive socket # 13
Drive socket # 17
Wheel impact socket #17
Brake caliper wind back tool
Ratchet wrench
Torque wrench
Tap wrench
Rubber mallet
Crow bar
Wheel chock
Replacement: brake discs – FIAT STILO Multi Wagon (192). Tip:
  • Replace the brake disks on the car FIAT STILO Multi Wagon (192) in complete set for each axis. Regardless of the state of components. This will ensure even braking.
  • The replacement procedure is identical for both brake disks on the same axle.
  • When changing the brake discs, always replace the brake pads.
  • All work should be done with the engine stopped.
Replacement: brake discs – FIAT STILO Multi Wagon (192). Use the following procedure:
  1. Step 1
    Open the bonnet. Unscrew the brake fluid reservoir cap.
    Step 2
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    Secure the wheels with chocks.
  2. Step 3
    How to replace FIAT STILO Multi Wagon (192) 1.9 JTD 2004 Brake Discs - step-by-step manuals and video guides
    Loosen the wheel mounting bolts. Use wheel impact socket #17.
  3. Step 4
    Raise the rear of the car and secure on supports.
    Step 5
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    Unscrew the wheel bolts.
    Replacement: brake discs – FIAT STILO Multi Wagon (192). AUTODOC recommends:
    To avoid injury, hold up the wheel when unscrewing the bolts.
  4. Step 6
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    Remove the wheel.
  5. Step 7
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    Clean the brake caliper fasteners. Use a wire brush. Use WD-40 spray.
  6. Step 8
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    Unscrew the brake caliper fastening. Use a drive socket #13. Use a ratchet wrench.
  7. Step 9
    How hard is it to do yourself: Brake Discs replacement on Fiat Stilo Estate 1.9 JTD 2003 - download illustrated guide
    Remove the brake caliper. Use a crowbar.
    AUTODOC recommends:
    Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur.
  8. Step 10
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    Remove the brake pads.
  9. Step 11
    Changing of Brake Discs on Fiat Stilo Estate 2005 won't be an issue if you follow this illustrated step-by-step guide
    Clean the brake caliper bracket fasteners. Use a wire brush. Use WD-40 spray.
  10. Step 12
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    Unscrew the caliper bracket fastening. Use a drive socket #17. Use a tap wrench.
  11. Step 13
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    Remove the caliper bracket.
  12. Step 14
    STILO Multi Wagon (192) 1.4 16V 2008 Brake Discs DIY replacement workshop manual
    Clean the brake disc fasteners. Use a wire brush. Use WD-40 spray.
  13. Step 15
    How to change Brake Discs on FIAT STILO Multi Wagon (192) 2003 - tips and tricks
    Unscrew the brake disc fastening. Use a drive socket #12. Use a ratchet wrench.
  14. Step 16
    Step-by-step recommendations for DIY replacement Fiat Stilo Estate 2004 1.4 16V Brake Discs
    Remove the brake disc. Use a rubber mallet.
  15. Step 17
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    Clean the hub. Use a wire brush. Treat the contacting surface. Use copper grease.
  16. Step 18
    How to change Brake Discs on Fiat Stilo Estate 2003 - free PDF and video manuals
    Install the brake disc.
  17. Step 19
    How to replace FIAT STILO Multi Wagon (192) 1.9 JTD 2004 Brake Discs - step-by-step manuals and video guides
    Tighten the brake disc fastening. Use a drive socket #12. Use a torque wrench. Tighten it to 10 Nm torque.
  18. Step 20
    Fiat Stilo Estate 1.9 D Multijet 2005 Brake Discs replacement: free workshop manuals
    Clean the brake caliper bracket from dirt and dust. Use a wire brush. Use a brake cleaner.
    AUTODOC recommends:
    Replacement: brake discs – FIAT STILO Multi Wagon (192). After applying the spray, wait a few minutes.
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DIY FIAT STILO Multi Wagon (192) Brake Discs replacement - online guide
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