Replacement: strut mount – Abarth 595. AUTODOC recommends:
The replacement procedure is identical for the mounts of the left and right shock struts of the front suspension.
Be sure to replace all self-locking nuts and bolts during installation.
All work should be done with the engine stopped.
Replacement: strut mount – Abarth 595. Use the following procedure:
Step 1
Open the bonnet.
Step 2
Use a fender protection cover to prevent damaging paintwork and plastic parts of the car.
Step 3
Remove the clips of the plastic cowl grille. Use a clip removal tool.
Step 4
Raise the wiper plastic cowl grille.
Step 5
Clean the fasteners of the shock strut upper mount. Use WD-40 spray.
Step 6
Unscrew the top fastening of the shock strut mount. Use a combination spanner #19. Use HEX No.H7. Use a ratchet wrench.
Step 7
Secure the wheels with chocks.
Step 8
Loosen the wheel mounting bolts. Use wheel impact socket #19.
Step 9
Raise the front of the car and secure on supports.
Step 10
Unscrew the wheel bolts.
AUTODOC recommends:
Important! Hold the wheel while unscrewing the fastening bolts. Abarth 595
Step 11
Remove the wheel.
Step 12
Disconnect the wiring and the brake hose from the bracket on the shock strut. Use round-nose pliers.
Step 13.1
Clean the fasteners connecting the stabiliser link to the shock strut, and those connecting the shock strut to the steering knuckle.
Step 13.2
Use a wire brush. Use WD-40 spray.
Step 14
Unscrew the nut and remove the stabilizer rod from the shock strut. Use box wrench #18. Use a drive socket #18. Use HEX No.H5.
Step 15
Prop up the steering knuckle. Use a hydraulic transmission jack.
Step 16
Unscrew the lower fastener connecting the shock strut to the steering knuckle. Use box wrench #17. Use a drive socket #15. Use a ratchet wrench.
Step 17
Remove the support from under the steering knuckle.
Step 18
Disconnect the steering knuckle from the shock absorber strut.
Step 19
Unscrew the upper fastening of the shock absorber strut.
Replacement: strut mount – Abarth 595. AUTODOC experts recommend:
To avoid injuries, hold the shock strut when undoing the fastening bolts.
Step 20
Remove the suspension strut.
Step 21
Set the shock absorber strut on the spring compressor tool.
Replacement: strut mount – Abarth 595. Tip:
Note that when using a spring compressor, spring coils need to be securely gripped, compressing the spring on the opposite sides.Ensure the correct position of the spring in the retainer.Make sure that the spring coils tightly entered the lock handles.
Step 22
Compress the spring.
Step 23
Clean the shock absorber rod. Use a wire brush. Use WD-40 spray.
Step 24
Remove the strut piston rod nut. Use a combination spanner #27. Use HEX No.H7.
Step 25
Remove the top mount, the support bearing and the upper spring cup.
Step 26
Install the top mount, the strut mount bearing and the upper spring cup. Use a crowbar.
Step 27
Tighten the shock strut piston rod nut. Use box wrench #27. Use HEX No.H7. Use a torque wrench. Tighten it to 60 Nm torque.
Replacement: strut mount – Abarth 595. Tip from AUTODOC:
Check to make sure the spring is positioned correctly. Avoid its misalignment.
Step 28
Decompress the spring.
Step 29
Remove the assembled shock strut.
Step 30
Install the shock strut into the wheel arch. Tighten the upper fastening nut of the shock absorber strut. Do not tighten it.
Step 31
Treat the shock strut mounting seat on the steering knuckle. Use WD-40 spray.
Step 32
Fix the shock absorber strut on the steering knuckle. Install the new steering knuckle bolts.
Step 33
Tighten the lower fasteners connecting the shock strut to the steering knuckle. Use a drive socket #15. Use box wrench #17. Use a torque wrench. Tighten it to 85 Nm torque.
Step 34
Remove the support from under the steering knuckle.
Step 35
Connect the fastener of the ABS sensor cable to the shock absorber strut. Fasten the brake hose on the strut.
Step 36
Secure the stabilizer link on the suspension strut. Use box wrench #18. Use a drive socket #18. Use HEX No.H5. Use a torque wrench. Tighten it to 55 Nm torque.
Step 37
Clean the wheel rim mounting seat. Use a wire brush. Treat the contacting surface. Use copper grease.
Step 38
Install the wheel.
AUTODOC recommends:
Important! Hold the wheel while screwing in the fastening bolts. Abarth 595
Step 39
Screw in the wheel bolts. Use wheel impact socket #19.
Step 40
Tighten the shock strut top mount. Use a combination spanner #19. Use HEX No.H7. Use a torque wrench. Tighten it to 50 Nm torque.
Step 41
Install and secure the cowl grille.
Step 42
Remove the fender protection cover.
Step 43
Lower the car and working in a cross order, tighten the wheel bolts. Use a torque wrench. Tighten it to 110 Nm torque.
Step 44
Remove the jacks and chocks.
Step 45
Close the hood.
Was this manual helpful?
Please rate this manual on a scale from 1 to 5. If you have any questions, feel free to ask us.
Users voted – 0
Searching for the right tyres?
Find out which tyre and wheel sizes are compatible with the ABARTH 500 / 595 / 695 Hatchback (312) model.
It can track car expenses, keep a car log and replacement schedule, and save favourite materials, notes and documents
Install the AUTODOC CLUB app!
Your personal car expenses manager, maintenance tips, reminders about upcoming appointments and service intervals, DIY repair instructions – all this on your phone.
Scan
To download the app:
- scan the QR code
- download from App Store
- download from Google Play
Tips & tricks for your ABARTH 500 / 595 / 695 Hatchback (312_)
View more
Top 5 tips to prevent car rust | AUTODOC tips
Top 5 brake repair mistakes | AUTODOC tips
How to repair a bumper yourself | AUTODOC tips
TOP 6 WD-40 lifehacks | AUTODOC tips
Most commonly replaced car parts on ABARTH 500 / 595