How to carry out replacement: Control Arm 1.9 TDI VW Caddy Mk3
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Change VW Caddy Mk3 1.9 TDI Control Arm yourself – manuals and video tutorials

How to change front lower arm on VW Caddy III Van (2KA, 2KH, 2CA, 2CH) – replacement guide

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Important!
This replacement procedure can be used for:
VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 2.0 TDI, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.9 TDI, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.4, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 2.0 EcoFuel, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.9 TDI, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 2.0 SDI, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.6, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.4, VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.9 TDI 4motion … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Control Arm for Caddy III Van (2KA, 2KH, 2CA, 2CH) and other VW models
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Tools
Replacement: front lower arm – VW CADDY III Box (2KA, 2KH, 2CA, 2CH). Tools you'll need:
Wire brush
WD-40 spray
Drive socket # 16
Drive socket # 18
Combination spanner #18
Copper grease
Torque wrench
Wheel impact socket #17
Ball joint puller
Crow bar
Hydraulic transmission jack
Wheel chock
Buy tools
Replacement: front lower arm – VW CADDY III Box (2KA, 2KH, 2CA, 2CH). AUTODOC recommends:
  • The replacement procedure is identical for the left and right lower control arms.
  • Replacement of the independent suspension lower arm in some cars requires a part of the outlet piping of the additional heater to be removed.
  • Please note: all work on the car – VW CADDY III Box (2KA, 2KH, 2CA, 2CH) – should be done with the engine switched off.
Carry out replacement in the following order:
  1. Step 1
    Secure the wheels with chocks.
    Step 2
    How to change Control Arm on VW Caddy Mk3 2004 - free PDF and video manuals
    Loosen the wheel mounting bolts. Use wheel impact socket #17.
  2. Step 3
    Raise the front of the car and secure on supports.
    Step 4
    How to replace VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.9 TDI 2005 Control Arm - step-by-step manuals and video guides
    Unscrew the wheel bolts.
    Replacement: front lower arm – VW CADDY III Box (2KA, 2KH, 2CA, 2CH). Tip:
    To avoid injury, hold up the wheel when unscrewing the bolts.
  3. Step 5
    VW Caddy Mk3 1.6 TDI 2006 Control Arm replacement: free workshop manuals
    Remove the wheel.
  4. Step 6
    Remove the lower sound insulation.
    Please note!
    Some cars are not equipped with the lower sound insulation.
    Step 7
    Changing Control Arm on VW Caddy III Van (2KA, 2KH, 2CA, 2CH) 2.0 TDI 4motion 2007 by yourself
    Clean all joints of the arm. Use a wire brush. Treat all joints of the arm. Use WD-40 spray.
    AUTODOC recommends:
    Replacement: front lower arm – VW CADDY III Box (2KA, 2KH, 2CA, 2CH). After applying the spray, wait a few minutes.Wear protective goggles.
  5. Step 8
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    Unscrew the ball joint fastening nut. Use a combination spanner #18.
  6. Step 9
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    Loosen the fastening nut, remove the arm from the steering knuckle using a ball joint puller. If necessary, use a crowbar.
  7. Step 10
    How hard is it to do yourself: Control Arm replacement on VW Caddy Mk3 2.0 TDI 16V 2010 - download illustrated guide
    Unscrew the front arm fastener. Use a drive socket No.18 or ring spanner No.18.
  8. Step 11
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    Unscrew the rear arm fastener. Use a drive socket #16, #18.
  9. Step 12
    Changing of Control Arm on VW Caddy Mk3 2012 won't be an issue if you follow this illustrated step-by-step guide
    Remove the arm. Use a crowbar.
  10. Step 13
    Clean the mounting seats and the thread of the suspension arm. Use a wire brush. Use WD-40 spray.
    Step 14
    VW CADDY 1.9 TDI Control Arm replacement: online guides and video tutorials
    Install a new arm. Insert the ball joint into the steering knuckle and fix it with a new nut.
    AUTODOC recommends:
    Do not damage the ball joint cover.
  11. Step 15
    Replacing Control Arm on VW Caddy Mk3 2014 1.9 TDI by yourself
    Install the front fastener of the arm. Do not tighten it.
  12. Step 16
    Caddy III Van (2KA, 2KH, 2CA, 2CH) 1.6 2015 Control Arm DIY replacement workshop manual
    Install the rear fastener of the arm.
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