How to carry out replacement: Control Arm 112 CDI 2.2 (638.094) Mercedes Vito W638
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Change Mercedes Vito W638 110 CDI 2.2 (638.094) Control Arm yourself – manuals and video tutorials

How to change front lower arm on MERCEDES-BENZ Vito Van (W638) – replacement guide

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Important!
This replacement procedure can be used for:
MERCEDES-BENZ VITO Box (638) 112 CDI 2.2 (638.094), MERCEDES-BENZ VITO Box (638) 110 CDI 2.2 (638.094), MERCEDES-BENZ VITO Box (638) 108 CDI 2.2 (638.094), MERCEDES-BENZ VITO Box (638) 114 2.3 (638.034, 638.094), MERCEDES-BENZ VITO Box (638) 113 2.0 (638.014, 638.094), MERCEDES-BENZ VITO Box (638) 110 D 2.3 (638.074, 638.078), MERCEDES-BENZ VITO Box (638) 108 D 2.3 (638.064, 638.068) … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Control Arm for VITO Box (638) and other MERCEDES-BENZ models
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Tools
Replacement: front lower arm – MERCEDES-BENZ VITO Box (638). List of the tools you'll need:
Wire brush
WD-40 spray
Copper grease
Drive socket # 8
Drive socket # 19
Combination spanner #18
Combination spanner #21
Wheel impact socket #17
Ratchet wrench
Torque wrench
Flat chisel
Hammer
Crow bar
Hydraulic transmission jack
Wheel chock
Buy tools
Replacement: front lower arm – MERCEDES-BENZ VITO Box (638). AUTODOC recommends:
  • The replacement procedure is identical for the left and right lower control arms.
  • All work should be done with the engine stopped.
Replacement: front lower arm – MERCEDES-BENZ VITO Box (638). Use the following procedure:
  1. Step 1
    How to change Control Arm on Mercedes Vito W638 1997 - free PDF and video manuals
    Secure the wheels with chocks.
  2. Step 2
    How to replace MERCEDES-BENZ VITO Box (638) 112 CDI 2.2 (638.094) 1998 Control Arm - step-by-step manuals and video guides
    Loosen the wheel mounting bolts. Use wheel impact socket #17.
  3. Step 3
    Raise the front of the car and secure on supports.
    Step 4
    Mercedes Vito W638 110 CDI 2.2 (638.094) 1999 Control Arm replacement: free workshop manuals
    Unscrew the wheel bolts.
    AUTODOC recommends:
    Important! Hold the wheel while unscrewing the fastening bolts. MERCEDES-BENZ VITO Box (638)
  4. Step 5
    Changing Control Arm on MERCEDES-BENZ VITO Box (638) 108 CDI 2.2 (638.094) 2000 by yourself
    Remove the wheel.
  5. Step 6
    How to remove MERCEDES-BENZ VITO 108 D 2.3 (638.064, 638.068) 2001 Control Arm - online easy-to-follow instructions
    Clean all joints of the arm. Use a wire brush. Treat all joints of the arm. Use WD-40 spray.
    AUTODOC recommends:
    Replacement: front lower arm – MERCEDES-BENZ VITO Box (638). After applying the spray, wait a few minutes.Wear protective goggles.
  6. Step 7
    How to replace Control Arm on MERCEDES-BENZ VITO Box (638) 2002: download PDF manuals and video instructions
    Unscrew the ball joint fastening to the steering knuckle. Use a combination spanner #21 (2 pieces).
  7. Step 8
    How hard is it to do yourself: Control Arm replacement on Mercedes Vito W638 114 2.3 (638.034, 638.094) 2003 - download illustrated guide
    Unscrew and remove the wheel arch cover fasteners. Use a drive socket #8. Use a ratchet wrench.
  8. Step 9
    Need to know how to renew Control Arm on MERCEDES-BENZ VITO 1997? This free workshop manual will help you to do it yourself
    Remove the wheel arch cover.
  9. Step 10
    Changing of Control Arm on Mercedes Vito W638 1998 won't be an issue if you follow this illustrated step-by-step guide
    Unscrew the front arm fastener. Use a combination spanner #18. Use a drive socket #19. Use a ratchet wrench.
  10. Step 11
    MERCEDES-BENZ VITO 110 CDI 2.2 (638.094) Control Arm replacement: online guides and video tutorials
    Remove the fastening bolt. Use a crowbar.
  11. Step 12
    Replacing Control Arm on Mercedes Vito W638 2000 112 CDI 2.2 (638.094) by yourself
    Unscrew the rear arm fastener. Use a combination spanner #21. Use a drive socket #19. Use a ratchet wrench.
  12. Step 13
    VITO Box (638) 108 D 2.3 (638.064, 638.068) 2001 Control Arm DIY replacement workshop manual
    Clean the fastener connecting the ball joint to the steering knuckle. Use WD-40 spray.
  13. Step 14
    How to change Control Arm on MERCEDES-BENZ VITO Box (638) 2002 - tips and tricks
    Release the fastener connecting the ball joint to the steering knuckle. Use a flat metal-working chisel. Use a hammer.
  14. Step 15
    Step-by-step recommendations for DIY replacement Mercedes Vito W638 2003 108 D 2.3 (638.064, 638.068) Control Arm
    Disconnect the spherical joint from the arm. Use a crowbar.
  15. Step 16
    DIY replacement of Control Arm on MERCEDES-BENZ VITO Box (638) 110 D 2.3 (638.074, 638.078) 1997 is not an issue anymore with our step-by-step tutorial
    Remove the arm. Use a crowbar.
  16. Step 17
    How to change Control Arm on Mercedes Vito W638 1997 - free PDF and video manuals
    Clean the mounting seats and the thread of the suspension arm. Use a wire brush. Use WD-40 spray.
  17. Step 18
    How to replace MERCEDES-BENZ VITO Box (638) 112 CDI 2.2 (638.094) 1998 Control Arm - step-by-step manuals and video guides
    Install a new arm.
    Replacement: front lower arm – MERCEDES-BENZ VITO Box (638). AUTODOC experts recommend:
    During the installation process, use only new bolts and nuts.Do not damage the ball joint cover.
  18. Step 19
    Mercedes Vito W638 110 CDI 2.2 (638.094) 1999 Control Arm replacement: free workshop manuals
    Connect the ball joint to the steering knuckle.
  19. Step 20
    Changing Control Arm on MERCEDES-BENZ VITO Box (638) 108 CDI 2.2 (638.094) 2000 by yourself
    Support the arm. Use a hydraulic transmission jack.
  20. Step 21
    How to remove MERCEDES-BENZ VITO 108 D 2.3 (638.064, 638.068) 2001 Control Arm - online easy-to-follow instructions
    Take the flat chisel out of the steering knuckle.
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DIY MERCEDES-BENZ VITO Box (638) Control Arm replacement - online guide
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