How to carry out replacement: Poly V-Belt 112 CDI 2.2 (638.094) Mercedes Vito W638
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Change Mercedes Vito W638 110 CDI 2.2 (638.094) Poly V-Belt yourself – manuals and video tutorials

How to change serpentine belt on MERCEDES-BENZ VITO Box (638) – replacement guide

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When to replace the Poly V-Belt on your MERCEDES-BENZ VITO
Recommended replacement interval for the part category Serpentine belt : 6 year
Important!
This replacement procedure can be used for:
MERCEDES-BENZ VITO Box (638) 108 D 2.3 (638.064, 638.068), MERCEDES-BENZ VITO Box (638) 108 CDI 2.2 (638.094), MERCEDES-BENZ VITO Box (638) 110 CDI 2.2 (638.094), MERCEDES-BENZ VITO Box (638) 112 CDI 2.2 (638.094) … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Poly V-Belt for VITO Box (638) and other MERCEDES-BENZ models
How to change Serpentine belt on Mercedes Vito W638 112 CDI 2.2 (638.094) – step-by-step instructions for straightforward car repair Serpentine belt
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Serpentine belt for Vito Van (W638) Diesel (79 hp)
Simple DIY car repair steps – Replacing Serpentine belt on Vito Van (W638)
Serpentine belt for Vito Van (W638) Diesel (82 hp)
Easy tricks to help you to replace Serpentine belt on Vito Van (W638)
Serpentine belt for Vito Van (W638) Diesel (102 hp)
Serpentine belt removal & installation, incredibly easy steps for Vito Van (W638)
Serpentine belt for Vito Van (W638) Diesel (122 hp)
Tools
Replacement: serpentine belt – MERCEDES-BENZ VITO Box (638). List of the tools you'll need:
Combination spanner #16
3/8" square drive extension bar
Fender cover
Buy tools
Replacement: serpentine belt – MERCEDES-BENZ VITO Box (638). AUTODOC recommends:
  • All work should be done with the engine stopped.
Replacement: serpentine belt – MERCEDES-BENZ VITO Box (638). Take the following steps:
  1. Step 1
    Open the bonnet.
    Step 2
    How to change Poly V-Belt on Mercedes Vito W638 1997 - free PDF and video manuals
    Use a fender protection cover to prevent damaging paintwork and plastic parts of the car.
  2. Step 3
    How to replace MERCEDES-BENZ VITO Box (638) 112 CDI 2.2 (638.094) 1998 Poly V-Belt - step-by-step manuals and video guides
    Unscrew the fastening bolt of the belt tensioner. Use a combination spanner #16 (2 pieces).
  3. Step 4
    Mercedes Vito W638 110 CDI 2.2 (638.094) 1999 Poly V-Belt replacement: free workshop manuals
    Use a lever of the correct diameter to loosen the tensioner and remove the fastening bolt. Use a 3/8" square drive extension bar.
  4. Step 5
    Changing Poly V-Belt on MERCEDES-BENZ VITO Box (638) 108 CDI 2.2 (638.094) 2000 by yourself
    Remove the V-ribbed belt.
    AUTODOC recommends:
    Check the condition of the tensioner pulley and idler pulley. Replace them if necessary.
  5. Step 6
    How to remove MERCEDES-BENZ VITO 108 D 2.3 (638.064, 638.068) 2001 Poly V-Belt - online easy-to-follow instructions
    Install the V-ribbed belt.
    Replacement: serpentine belt – MERCEDES-BENZ VITO Box (638). Professionals recommend:
    Make sure that the V-ribbed belt fits all pulleys snugly.
  6. Step 7
    How to replace Poly V-Belt on MERCEDES-BENZ VITO Box (638) 2002: download PDF manuals and video instructions
    Return the tensioner to its original position and install the fastening bolt. Use a 3/8" square drive extension bar.
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