Recommended replacement interval for the part category Brake pad set : 30000 km

Important!

This replacement procedure can be used for:
FORD Kuga Mk1 (C394) TDCi … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Brake Pads for Kuga Mk1 (C394) and other FORD models

Brake pad set

Brake pad set for Kuga Mk1 (C394) Diesel (140 hp)

Replacement: brake pads – FORD Kuga Mk1 (C394). List of the tools you'll need:

                        Wire brush
                      
                        Brake cleaner 
                      
                        Anti-squeal paste
                      
                        Copper grease 
                      
                        HEX bit No.H7.
                      
                        Wheel impact socket #19
                      
                        Ratchet wrench
                      
                        Torque wrench
                      
                        Brake caliper wind back tool
                      
                        Crow bar
                      
                        Wheel chock

Buy tools

Replacement: brake pads – FORD Kuga Mk1 (C394). AUTODOC experts recommend:

Perform the replacement of brake pads in complete set for each axis. This provides effective braking.
The replacement procedure is identical for all brake pads on the same axle.
All work should be done with the engine stopped.

Replacement: brake pads – FORD Kuga Mk1 (C394). Use the following procedure:

Step 1

Open the bonnet. Unscrew the brake fluid reservoir cap.

Step 2

Secure the wheels with chocks.
Step 3

Loosen the wheel mounting bolts. Use wheel impact socket #19.
Step 4

Raise the front of the car and secure on supports.

Step 5

Unscrew the wheel bolts.

AUTODOC recommends:
Warning! To avoid injury, hold the wheel while unscrewing the fastening bolts. FORD Kuga Mk1 (C394)
Step 6

Remove the wheel.
Step 7

Spread the brake pads. Use a crowbar.
Step 8

Detach the brake caliper retaining spring. Use a crowbar.
Step 9

Remove the dust boot caps of the brake caliper guide pins.
Step 10

Unscrew the brake caliper fastening. Use HEX No.H7. Use a ratchet wrench.
Step 11

Remove the brake caliper.

Replacement: brake pads – FORD Kuga Mk1 (C394). AUTODOC recommends:
Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur.
Step 12

Remove the brake pads.

Replacement: brake pads – FORD Kuga Mk1 (C394). Tip:
Measure the brake disc thickness. Upon reaching the wear limit the part must be replaced.
Step 13

Press in the brake caliper piston. Use brake caliper wind back tool.
Step 14

Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary. Use a wire brush. Use a brake cleaner.

AUTODOC recommends:
Replacement: brake pads – FORD Kuga Mk1 (C394). After applying the spray, wait a few minutes.
Step 15

Treat the back side of the new brake pads. Treat the brake caliper bracket. Use anti-squeal paste.

Replacement: brake pads – FORD Kuga Mk1 (C394). Tip from AUTODOC:
Make sure the disc surface is clean before installing the pads.
Step 16

Install new brake pads.

Replacement: brake pads – FORD Kuga Mk1 (C394). Professionals recommend:
Make sure the pads are installed with linings facing the disc.
Step 17

Install the brake caliper and fix it. Use HEX No.H7. Use a torque wrench. Tighten it to 28 Nm torque.
Step 18

Install the dust boot caps of the brake caliper guide pins.
Step 19

Install the brake caliper retaining spring.

Replacement: brake pads – FORD Kuga Mk1 (C394). Tip from AUTODOC experts:
Without starting the engine, press the brake pedal several times until you feel significant resistance.
Step 20

Treat the surface where the brake disc contacts the wheel rim. Use copper grease.
Step 21

Install the wheel.

AUTODOC recommends:
Important! Hold the wheel while screwing in the fastening bolts. FORD Kuga Mk1 (C394)
Step 22

Screw in the wheel bolts. Use wheel impact socket #19.
Step 23

Lower the car and working in a cross order, tighten the wheel bolts. Use a torque wrench. Tighten it to 110 nm torque.
Step 24

Remove the jacks and chocks.

AUTODOC recommends:
Important! Replacement: brake pads – FORD Kuga Mk1 (C394). Check the brake fluid level in the reservoir and top up if necessary.
Step 25

Tighten the brake fluid reservoir cap. Close the hood.

Replacement: brake pads – FORD Kuga Mk1 (C394). AUTODOC recommends:
Slow down smoothly for first 150-200 km after the brake pads replacement. Avoid unneccessary and sharp braking to a stop.

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