How to carry out replacement: Brake Pads 2.0 TDCi 4x4 Ford Kuga Mk2
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Change Ford Kuga Mk2 2.0 TDCi Brake Pads yourself – manuals and video tutorials

How to change rear brake pads on FORD Kuga Mk2 (DM2) – replacement guide

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When to replace the Brake Pads on your FORD KUGA
Recommended replacement interval for the part category Brake pad set : 30000 km
Important!
This replacement procedure can be used for:
FORD Kuga Mk2 (DM2) 1.6 EcoBoost, FORD Kuga Mk2 (DM2) 1.6 EcoBoost 4x4, FORD Kuga Mk2 (DM2) 2.0 TDCi, FORD Kuga Mk2 (DM2) 2.0 TDCi 4x4, FORD Kuga Mk2 (DM2) 2.0 TDCi 4x4, FORD Kuga Mk2 (DM2) 2.0 TDCi, FORD Kuga Mk2 (DM2) 2.0 TDCi 4x4, FORD Kuga Mk2 (DM2) 1.5 EcoBoost, FORD Kuga Mk2 (DM2) 1.5 EcoBoost 4x4, FORD Kuga Mk2 (DM2) 2.0 TDCi, FORD Kuga Mk2 (DM2) 2.0 TDCi, FORD Kuga Mk2 (DM2) 2.0 TDCi 4x4, FORD Kuga Mk2 (DM2) 2.0 TDCi 4x4, FORD Kuga Mk2 (DM2) 1.6 EcoBoost 4x4, FORD Kuga Mk2 (DM2) 2.0 TDCi, FORD Kuga Mk2 (DM2) 2.5, FORD Kuga Mk2 (DM2) 1.5 EcoBoost, FORD Kuga Mk2 (DM2) 1.5 TDCi, FORD Kuga Mk2 (DM2) 2.0 EcoBoost 4x4, FORD Kuga Mk2 (DM2) 1.6 EcoBoost 4x4, FORD Kuga Mk2 (DM2) 1.5 EcoBoost 4x4, FORD Kuga Mk2 (DM2) 2.0 EcoBoost 4x4, FORD Kuga Mk2 (DM2) 1.5 EcoBoost 4x4, FORD Kuga Mk2 (DM2) 1.5 EcoBoost E85 … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Brake Pads for Kuga Mk2 (DM2) and other FORD models
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Tools
Replacement: brake pads – FORD KUGA II (DM2). Tools you might need:
Wire brush
WD-40 spray
Brake cleaner
Anti-squeal paste
Brake caliper guide pins grease
Copper grease
HEX bit no.H7.
Wheel impact socket #19
Ratchet wrench
Torque wrench
Brake caliper wind back tool
Flat Screwdriver
Crow bar
Wheel chock
Buy tools
Replacement: brake pads – FORD KUGA II (DM2). AUTODOC recommends:
  • Perform the replacement of brake pads in complete set for each axis. This provides effective braking.
  • The replacement procedure is identical for all brake pads on the same axle.
  • All work should be done with the engine stopped.
Replacement: brake pads – FORD KUGA II (DM2). Use the following procedure:
  1. Step 1
    Open the bonnet. Unscrew the brake fluid reservoir cap.
    Step 2
    How to change Brake Pads on Ford Kuga Mk2 2012 - free PDF and video manuals
    Secure the wheels with chocks.
  2. Step 3
    How to replace FORD Kuga Mk2 (DM2) 2.0 TDCi 4x4 2013 Brake Pads - step-by-step manuals and video guides
    Loosen the wheel mounting bolts. Use wheel impact socket #19.
  3. Step 4
    Raise the rear of the car and secure on supports.
    Step 5
    Ford Kuga Mk2 2.0 TDCi (UFMA) 2014 Brake Pads replacement: free workshop manuals
    Unscrew the wheel bolts.
    Replacement: brake pads – FORD KUGA II (DM2). Tip:
    To avoid injury, hold up the wheel when unscrewing the bolts.
  4. Step 6
    Changing Brake Pads on FORD Kuga Mk2 (DM2) 1.5 EcoBoost 2015 by yourself
    Remove the wheel.
  5. Step 7
    How to remove FORD KUGA 1.6 EcoBoost 2016 Brake Pads - online easy-to-follow instructions
    Detach the brake caliper retaining spring. Use a flat screwdriver.
  6. Step 8
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    Remove the dust boot caps of the brake caliper guide pins. Use a flat screwdriver.
  7. Step 9
    How hard is it to do yourself: Brake Pads replacement on Ford Kuga Mk2 2.0 TDCi 4x4 2018 - download illustrated guide
    Unscrew the brake caliper fastening. Use HEX No.H7. Use a ratchet wrench.
  8. Step 10
    Remove the guide pins from the brake caliper.
    Step 11
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    Spread the brake pads. Use a crowbar.
  9. Step 12
    Changing of Brake Pads on Ford Kuga Mk2 2020 won't be an issue if you follow this illustrated step-by-step guide
    Remove the brake caliper.
    Replacement: brake pads – FORD KUGA II (DM2). AUTODOC experts recommend:
    Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur.Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
  10. Step 13
    FORD KUGA 2.0 TDCi Brake Pads replacement: online guides and video tutorials
    Remove the brake pads.
    Replacement: brake pads – FORD KUGA II (DM2). Tip from AUTODOC:
    Measure the brake disc thickness. Upon reaching the wear limit the part must be replaced.
  11. Step 14
    Replacing Brake Pads on Ford Kuga Mk2 2022 2.0 TDCi 4x4 by yourself
    Clean the brake caliper bracket from dirt and dust. Use a wire brush. Use a brake cleaner.
    AUTODOC recommends:
    Replacement: brake pads – FORD KUGA II (DM2). After applying the spray, wait a few minutes.
  12. Step 15
    Kuga Mk2 (DM2) 1.6 EcoBoost 2023 Brake Pads DIY replacement workshop manual
    Treat the brake pads in the area where their surface comes into contact with the brake caliper bracket. Use anti-squeal paste.
    Replacement: brake pads – FORD KUGA II (DM2). Tip from AUTODOC experts:
    Make sure the disc surface is clean before installing the pads.
  13. Step 16
    How to change Brake Pads on FORD Kuga Mk2 (DM2) 2024 - tips and tricks
    Install new brake pads.
    Replacement: brake pads – FORD KUGA II (DM2). Tip:
    Make sure the pads are installed with linings facing the disc.
  14. Step 17
    Treat the brake caliper piston. Use a brake cleaner.
    AUTODOC recommends:
    Replacement: brake pads – FORD KUGA II (DM2). After applying the spray, wait a few minutes.
    Step 18
    Step-by-step recommendations for DIY replacement Ford Kuga Mk2 2012 1.6 EcoBoost Brake Pads
    Press in the brake caliper piston. Use brake caliper wind back tool.
  15. Step 19
    DIY replacement of Brake Pads on FORD Kuga Mk2 (DM2) 2.0 TDCi 2013 is not an issue anymore with our step-by-step tutorial
    Install the brake caliper and fix it.
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