When to replace the Brake Discs on your TOYOTA AYGO
Recommended replacement interval for the part category Brake disc : 50000 km
Important!
This replacement procedure can be used for:
TOYOTA AYGO (WNB1_, KGB1_) 1.0 GPL (KGB10_), TOYOTA AYGO (WNB1_, KGB1_) 1.4 D-4D (WNB10_) View more

The steps may slightly vary depending on the car design.

How to change front brake discs / front brake rotors on TOYOTA AYGO 1 (AB10) [TUTORIAL AUTODOC]

video
Tools
Replacement: brake discs – Toyota Aygo AB1. Tools you need:
Wire brush
WD-40 spray
Brake cleaner
Copper grease
Anti-squeal paste
Drive socket # 13
Drive socket # 17
Wheel impact socket #19
Brake caliper wind back tool
Ratchet wrench
Torque wrench
Tap wrench
Phillips screwdriver
Crow bar
Wheel chock
Replacement: brake discs – Toyota Aygo AB1. AUTODOC recommends:
  • Replace the brake disks on the car Toyota Aygo AB1 in complete set for each axis. Regardless of the state of components. This will ensure even braking.
  • The replacement procedure is identical for both brake disks on the same axle.
  • When changing the brake discs, always replace the brake pads.
  • Please note: all work on the car – Toyota Aygo AB1 – should be done with the engine switched off.
Carry out replacement in the following order:
  1. Step 1
    How to change Brake Discs on Toyota Aygo AB10 2005 - free PDF and video manuals
    Open the bonnet. Unscrew the brake fluid reservoir cap.
  2. Step 2
    How to replace TOYOTA AYGO (WNB1_, KGB1_) 1.0 (KGB10_) 2006 Brake Discs - step-by-step manuals and video guides
    Secure the wheels with chocks.
  3. Step 3
    Toyota Aygo AB10 1.4 D-4D (WNB10_) 2007 Brake Discs replacement: free workshop manuals
    Loosen the wheel mounting bolts. Use wheel impact socket #19.
  4. Step 4
    Changing Brake Discs on TOYOTA AYGO (WNB1_, KGB1_) 1.0 (KGB10_) 2008 by yourself
    Raise the front of the car and secure on supports.
  5. Step 5
    How to remove TOYOTA AYGO 1.4 D-4D (WNB10_) 2009 Brake Discs - online easy-to-follow instructions
    Unscrew the wheel bolts.
    Replacement: brake discs – Toyota Aygo AB1. Tip:
    To avoid injury, hold up the wheel when unscrewing the bolts.
  6. Step 6
    How to replace Brake Discs on TOYOTA AYGO (WNB1_, KGB1_) 2010: download PDF manuals and video instructions
    Remove the wheel.
  7. Step 7
    How hard is it to do yourself: Brake Discs replacement on Toyota Aygo AB10 1.0 (KGB10_) 2011 - download illustrated guide
    Spread the brake pads. Use a crowbar.
  8. Step 8
    Need to know how to renew Brake Discs on TOYOTA AYGO 2012? This free workshop manual will help you to do it yourself
    Clean the brake caliper fasteners. Use a wire brush. Use WD-40 spray.
  9. Step 9
    Changing of Brake Discs on Toyota Aygo AB10 2013 won't be an issue if you follow this illustrated step-by-step guide
    Unscrew the brake caliper fastening. Use a drive socket #13. Use a ratchet wrench.
  10. Step 10
    TOYOTA AYGO 1.0 GPL (KGB10_) Brake Discs replacement: online guides and video tutorials
    Remove the brake caliper.
    Replacement: brake discs – Toyota Aygo AB1. AUTODOC experts recommend:
    Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur.
  11. Step 11
    Replacing Brake Discs on Toyota Aygo AB10 2005 1.0 (KGB10_) by yourself
    Remove the brake pads.
  12. Step 12
    AYGO (WNB1_, KGB1_) 1.4 D-4D (WNB10_) 2006 Brake Discs DIY replacement workshop manual
    Clean the brake caliper bracket fasteners. Use a wire brush. Use WD-40 spray.
  13. Step 13
    How to change Brake Discs on TOYOTA AYGO (WNB1_, KGB1_) 2007 - tips and tricks
    Unscrew the caliper bracket fastening. Use a drive socket #17. Use a tap wrench. Use a ratchet wrench.
  14. Step 14
    Step-by-step recommendations for DIY replacement Toyota Aygo AB10 2008 1.4 D-4D (WNB10_) Brake Discs
    Remove the caliper bracket.
  15. Step 15
    DIY replacement of Brake Discs on TOYOTA AYGO (WNB1_, KGB1_) 1.0 GPL (KGB10_) 2009 is not an issue anymore with our step-by-step tutorial
    Unscrew the brake disc fastening. Use a Phillips screwdriver.
  16. Step 16
    How to change Brake Discs on Toyota Aygo AB10 2005 - free PDF and video manuals
    Remove the brake disc.
  17. Step 17
    How to replace TOYOTA AYGO (WNB1_, KGB1_) 1.0 (KGB10_) 2006 Brake Discs - step-by-step manuals and video guides
    Clean the hub. Use a wire brush. Treat the contacting surface. Use copper grease.
  18. Step 18
    Toyota Aygo AB10 1.4 D-4D (WNB10_) 2007 Brake Discs replacement: free workshop manuals
    Install the brake disc.
  19. Step 19
    Changing Brake Discs on TOYOTA AYGO (WNB1_, KGB1_) 1.0 (KGB10_) 2008 by yourself
    Tighten the brake disc fastening. Use a Phillips screwdriver. Use a torque wrench. Tighten it to 5 Nm torque.
  20. Step 20
    How to remove TOYOTA AYGO 1.4 D-4D (WNB10_) 2009 Brake Discs - online easy-to-follow instructions
    Install the brake caliper bracket.
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