Recommended replacement interval for the part category Brake disc : 50000 km

Important!

This replacement procedure can be used for:
FIAT 500e Elektro 3+1 (FA1), FIAT 500e Elektro (FA1) … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Brake Discs for 500e and other FIAT models

Brake disc

Brake disc for 500e Electric (118 hp)

Simple DIY car repair steps – Replacing Brake disc on 500e

Brake disc for 500e Electric (95 hp)

Replacement: brake discs – FIAT 500e. Tools you need:

                        Wire brush
                      
                        WD-40 spray
                      
                        Brake cleaner 
                      
                        Copper grease 
                      
                        Drive socket # 13 
                      
                        Drive socket # 19 
                      
                        Wheel impact socket #17
                      
                        Brake caliper wind back tool
                      
                        Ratchet wrench
                      
                        Torque wrench
                      
                        Tap wrench
                      
                        Crow bar
                      
                        Wheel chock

Buy tools

Replacement: brake discs – FIAT 500e. AUTODOC recommends:

Replace the brake disks on the car FIAT 500e in complete set for each axis. Regardless of the state of components. This will ensure even braking.
The replacement procedure is identical for both brake disks on the same axle.
When changing the brake discs, always replace the brake pads.
All work should be done with the engine stopped.

Replacement: brake discs – FIAT 500e. Use the following procedure:

Step 1

Open the bonnet. Unscrew the brake fluid reservoir cap.
Step 2

Secure the wheels with chocks.
Step 3

Loosen the wheel mounting bolts. Use wheel impact socket #17.
Step 4

Raise the front of the car and secure on supports.

Step 5

Unscrew the wheel bolts.

AUTODOC recommends:
Important! Hold the wheel while unscrewing the fastening bolts. FIAT 500e
Step 6

Remove the wheel.
Step 7

Clean the brake caliper fasteners. Use a wire brush. Use WD-40 spray.
Step 8

Unscrew the brake caliper fastening. Use a drive socket #13. Use a ratchet wrench.
Step 9

Spread the brake pads. Use a crowbar.
Step 10

Remove the brake caliper.

Replacement: brake discs – FIAT 500e. Tip from AUTODOC experts:
Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur.
Step 11

Remove the brake pads. Use a crowbar.
Step 12

Clean the brake caliper bracket fasteners. Use a wire brush. Use WD-40 spray.
Step 13

Unscrew the caliper bracket fastening. Use a drive socket #19. Use a ratchet wrench. Use a tap wrench.
Step 14

Remove the caliper bracket.
Step 15

Remove the brake disc.
Step 16

Clean the hub. Use a wire brush. Treat the contacting surface. Use copper grease.
Step 17

Install the brake disc.
Step 18

Install the brake caliper bracket.
Step 19

Tighten the brake caliper bracket. Use a drive socket #19. Use a torque wrench. Tighten it to 57 Nm torque.
Step 20

Treat the brake caliper piston. Use a brake cleaner.

AUTODOC recommends:
Replacement: brake discs – FIAT 500e. After applying the spray, wait a few minutes.
Step 21

Press in the brake caliper piston. Use brake caliper wind back tool.
Step 22

Install the brake pads.
Step 23

Install the brake caliper and fix it. Use a drive socket #13. Use a torque wrench. Tighten it to 27 Nm torque.
Step 24

Treat the surface where the brake disc contacts the wheel rim. Use copper grease.
Step 25

Clean the brake disk surface. Use a brake cleaner.

Replacement: brake discs – FIAT 500e. Tip:
After applying the spray, wait a few minutes.
Step 26

Install the wheel.

AUTODOC recommends:
Warning! To avoid injury, hold the wheel while screwing in the fastening bolts on the car. FIAT 500e
Step 27

Screw in the wheel bolts. Use wheel impact socket #17.
Step 28

Lower the car and working in a cross order, tighten the wheel bolts. Use a torque wrench. Tighten it to 98 Nm torque.

Replacement: brake discs – FIAT 500e. Tip from AUTODOC experts:
Check the brake fluid level in the expansion tank and refill if necessary.
Step 29

Tighten the brake fluid reservoir cap. Close the hood.

AUTODOC recommends:
FIAT 500e – Press the brake pedal several times with the engine shut down until you feel the resistance built up.
Step 30

Remove the jacks and chocks.

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