When to replace the Brake Caliper Repair Kit on your MERCEDES-BENZ 190
Recommended replacement interval for the part category Repair Kit, brake caliper : 50000 km
Important!
This replacement procedure can be used for:
MERCEDES-BENZ 190 (W201) E 1.8 (201.018), MERCEDES-BENZ 190 (W201) 2.0 (201.022), MERCEDES-BENZ 190 (W201) E 2.0 (201.024), MERCEDES-BENZ 190 (W201) E 2.0 (201.024), MERCEDES-BENZ 190 (W201) 2.0 (201.023), MERCEDES-BENZ 190 (W201) 2.0 (201.023), MERCEDES-BENZ 190 (W201) E 2.0, MERCEDES-BENZ 190 (W201) E 2.0 (201.024), MERCEDES-BENZ 190 (W201) E 2.3, MERCEDES-BENZ 190 (W201) E 2.3 (201.028), MERCEDES-BENZ 190 (W201) E 2.6, MERCEDES-BENZ 190 (W201) D 2.0 (201.122), MERCEDES-BENZ 190 (W201) D 2.0 (201.122), MERCEDES-BENZ 190 (W201) D 2.5 (201.126), MERCEDES-BENZ 190 (W201) D 2.5 (201.126), MERCEDES-BENZ 190 (W201) Turbo-D 2.5 (201.128), MERCEDES-BENZ 190 (W201) Turbo-D 2.5 (201.128), MERCEDES-BENZ 190 (W201) E 2.6 (201.029), MERCEDES-BENZ 190 (W201) E 2.0, MERCEDES-BENZ 190 (W201) 2.3, MERCEDES-BENZ 190 (W201) 2.3 E, MERCEDES-BENZ 190 (W201) 2.6 View more

The steps may slightly vary depending on the car design.

How to change front brake caliper repair kit on MERCEDES W201 [TUTORIAL AUTODOC]

video
All the parts you need to replace – Brake Caliper Repair Kit for 190 (W201) and other MERCEDES-BENZ models
Tools
Replacement: brake caliper repair kit – Mercedes W201. Tools you'll need:
Wire brush
WD-40 spray
All-purpose cleaning spray
Dielectric grease
Brake cleaner
Ceramic grease
Brake caliper guide pins grease
Torque wrench
Combination spanner #10
Combination spanner #13
Combination spanner #14
Combination spanner #15
Drive socket # 10
Drive socket # 13
Drive socket # 19
Wheel impact socket #17
Ratchet wrench
Tap wrench
Brake hose clip
Brake bleeder kit
Brake caliper wind back tool
Flat screwdriver
Wheel chock
Replacement: brake caliper repair kit – Mercedes W201. AUTODOC experts recommend:
  • The replacement procedure is identical for the left and right brake calipers on the same axle.
  • All work should be done with the engine stopped.
Replacement: brake caliper repair kit – Mercedes W201. Take the following steps:
  1. Step 1
    How to change Brake Caliper Repair Kit on Mercedes W201 1982 - free PDF and video manuals
    Open the bonnet.
  2. Step 2
    How to replace MERCEDES-BENZ 190 (W201) E 2.0 (201.024) 1983 Brake Caliper Repair Kit - step-by-step manuals and video guides
    Unscrew the brake fluid reservoir cap.
  3. Step 3
    Secure the wheels with chocks.
    Step 4
    Mercedes W201 E 1.8 (201.018) 1984 Brake Caliper Repair Kit replacement: free workshop manuals
    Loosen the wheel bolts. Use wheel impact socket #17. Use a tap wrench.
  4. Step 5
    Changing Brake Caliper Repair Kit on MERCEDES-BENZ 190 (W201) E 2.0 1985 by yourself
    Raise the car.
    Replacement: brake caliper repair kit – Mercedes W201. Tip:
    If you are using a jack, make sure it rests on a flat surface without any unevenness.Be sure to additionally secure the car with jack stands.
  5. Step 6
    How to remove MERCEDES-BENZ 190 D 2.5 (201.126) 1986 Brake Caliper Repair Kit - online easy-to-follow instructions
    Unscrew the wheel bolts.
    AUTODOC recommends:
    To avoid injury, hold up the wheel when unscrewing the bolts.
  6. Step 7
    How to replace Brake Caliper Repair Kit on MERCEDES-BENZ 190 (W201) 1987: download PDF manuals and video instructions
    Remove the wheel.
  7. Step 8
    How hard is it to do yourself: Brake Caliper Repair Kit replacement on Mercedes W201 E 2.3 (201.028) 1988 - download illustrated guide
    Detach the connector of the brake pad wear sensor.
  8. Step 9
    Need to know how to renew Brake Caliper Repair Kit on MERCEDES-BENZ 190 1989? This free workshop manual will help you to do it yourself
    Clean the fastener of the brake pad wear sensor connector. Use a wire brush. Use WD-40 spray.
  9. Step 10
    Changing of Brake Caliper Repair Kit on Mercedes W201 1990 won't be an issue if you follow this illustrated step-by-step guide
    Unscrew the fastener of the brake pad wear sensor connector. Use a combination spanner #10.
  10. Step 11
    MERCEDES-BENZ 190 E 2.0 (201.024) Brake Caliper Repair Kit replacement: online guides and video tutorials
    Remove the fastening bolt.
  11. Step 12
    Detach the connector of the brake pad wear sensor.
    Step 13
    Replacing Brake Caliper Repair Kit on Mercedes W201 1992 E 2.0 (201.024) by yourself
    Clean the mounting seat of the brake hose on the brake caliper. Use a wire brush. Use WD-40 spray.
  12. Step 14
    190 (W201) D 2.5 (201.126) 1993 Brake Caliper Repair Kit DIY replacement workshop manual
    Clamp the brake hose off using a brake hose clamp.
  13. Step 15
    How to change Brake Caliper Repair Kit on MERCEDES-BENZ 190 (W201) 1982 - tips and tricks
    Loosen the brake hose fastener. Use a combination spanner #14.
  14. Step 16
    Step-by-step recommendations for DIY replacement Mercedes W201 1983 D 2.5 (201.126) Brake Caliper Repair Kit
    Clean the brake caliper fasteners. Use a wire brush. Use WD-40 spray.
  15. Step 17
    DIY replacement of Brake Caliper Repair Kit on MERCEDES-BENZ 190 (W201) D 2.0 (201.122) 1984 is not an issue anymore with our step-by-step tutorial
    Unscrew the brake caliper fasteners. Use a combination spanner #15. Use a combination spanner #13.
  16. Step 18
    How to change Brake Caliper Repair Kit on Mercedes W201 1982 - free PDF and video manuals
    Remove the fastening bolts.
  17. Step 19
    How to replace MERCEDES-BENZ 190 (W201) E 2.0 (201.024) 1983 Brake Caliper Repair Kit - step-by-step manuals and video guides
    Remove the brake caliper.
  18. Step 20
    Mercedes W201 E 1.8 (201.018) 1984 Brake Caliper Repair Kit replacement: free workshop manuals
    Remove the brake pads.
  19. Step 21
    Changing Brake Caliper Repair Kit on MERCEDES-BENZ 190 (W201) E 2.0 1985 by yourself
    Unscrew the brake hose from the brake caliper.
  20. Step 22
    How to remove MERCEDES-BENZ 190 D 2.5 (201.126) 1986 Brake Caliper Repair Kit - online easy-to-follow instructions
    Clean the brake caliper bracket fasteners. Use a wire brush. Use WD-40 spray.
  21. Step 23
    How to replace Brake Caliper Repair Kit on MERCEDES-BENZ 190 (W201) 1987: download PDF manuals and video instructions
    Unscrew the brake caliper bracket fasteners. Use a drive socket #19. Use a ratchet wrench.
  22. Step 24
    How hard is it to do yourself: Brake Caliper Repair Kit replacement on Mercedes W201 E 2.3 (201.028) 1988 - download illustrated guide
    Remove the fastening bolts.
  23. Step 25
    Need to know how to renew Brake Caliper Repair Kit on MERCEDES-BENZ 190 1989? This free workshop manual will help you to do it yourself
    Remove the brake caliper bracket.
  24. Step 26
    Changing of Brake Caliper Repair Kit on Mercedes W201 1990 won't be an issue if you follow this illustrated step-by-step guide
    Clean the area where the brake hose connects to the caliper. Use a wire brush. Use all-purpose cleaning spray.
  25. Step 27
    MERCEDES-BENZ 190 E 2.0 (201.024) Brake Caliper Repair Kit replacement: online guides and video tutorials
    Remove the protective plate covering the dust boot of the caliper piston. Use a flat screwdriver.
  26. Step 28
    Replacing Brake Caliper Repair Kit on Mercedes W201 1992 E 2.0 (201.024) by yourself
    Remove the piston from the brake caliper housing.
  27. Step 29
    190 (W201) D 2.5 (201.126) 1993 Brake Caliper Repair Kit DIY replacement workshop manual
    Remove the dust boot of the brake caliper piston.
  28. Step 30
    How to change Brake Caliper Repair Kit on MERCEDES-BENZ 190 (W201) 1982 - tips and tricks
    Remove the caliper piston O-ring. Use a flat screwdriver.
  29. Step 31
    Step-by-step recommendations for DIY replacement Mercedes W201 1983 D 2.5 (201.126) Brake Caliper Repair Kit
    Undo the brake bleeder screw. Use a drive socket #10. Use a ratchet wrench.
  30. Step 32
    DIY replacement of Brake Caliper Repair Kit on MERCEDES-BENZ 190 (W201) D 2.0 (201.122) 1984 is not an issue anymore with our step-by-step tutorial
    Clean the mounting seats of the piston and related components. Use a wire brush. Use all-purpose cleaning spray.
  31. Step 33
    How to change Brake Caliper Repair Kit on Mercedes W201 1982 - free PDF and video manuals
    Install a new caliper piston O-ring.
  32. Step 34
    How to replace MERCEDES-BENZ 190 (W201) E 2.0 (201.024) 1983 Brake Caliper Repair Kit - step-by-step manuals and video guides
    Install a new caliper piston dust boot.
  33. Step 35
    Mercedes W201 E 1.8 (201.018) 1984 Brake Caliper Repair Kit replacement: free workshop manuals
    Install a new caliper piston.
    Replacement: brake caliper repair kit – Mercedes W201. AUTODOC recommends:
    Treat the piston and its mounting seat with brake fluid to prevent scoring on the cylinder walls during installation.
  34. Step 36
    Changing Brake Caliper Repair Kit on MERCEDES-BENZ 190 (W201) E 2.0 1985 by yourself
    Install the protective plate of the caliper piston dust boot.
  35. Step 37
    How to remove MERCEDES-BENZ 190 D 2.5 (201.126) 1986 Brake Caliper Repair Kit - online easy-to-follow instructions
    Press in the brake caliper piston. Use brake caliper wind back tool.
  36. Step 38
    How to replace Brake Caliper Repair Kit on MERCEDES-BENZ 190 (W201) 1987: download PDF manuals and video instructions
    Tighten the brake bleeder screw.
  37. Step 39
    How hard is it to do yourself: Brake Caliper Repair Kit replacement on Mercedes W201 E 2.3 (201.028) 1988 - download illustrated guide
    Clean the brake caliper bracket of dirt and dust. Use a wire brush. Use all-purpose cleaning spray.
  38. Step 40
    Need to know how to renew Brake Caliper Repair Kit on MERCEDES-BENZ 190 1989? This free workshop manual will help you to do it yourself
    Remove the brake caliper guide pins.
  39. Step 41
    Changing of Brake Caliper Repair Kit on Mercedes W201 1990 won't be an issue if you follow this illustrated step-by-step guide
    Clean the guide pins and their seats on the brake caliper bracket. Use a wire brush. Use all-purpose cleaning spray.
  40. Step 42
    MERCEDES-BENZ 190 E 2.0 (201.024) Brake Caliper Repair Kit replacement: online guides and video tutorials
    Treat the brake caliper guide pins. Use the brake caliper guide pin grease.
  41. Step 43
    Replacing Brake Caliper Repair Kit on Mercedes W201 1992 E 2.0 (201.024) by yourself
    Install the new boots of the brake caliper guide pins.
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DIY MERCEDES-BENZ 190 (W201) Brake Caliper Repair Kit replacement - online guide
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