How to carry out replacement: Brake Caliper Repair Kit C 180 1.8 (202.018) W202
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Change W202 C 220 2.2 (202.022) Brake Caliper Repair Kit yourself – manuals and video tutorials

How to change rear brake caliper repair kit on MERCEDES-BENZ C-Class Saloon (W202) – replacement guide

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Download your free tutorial and fix MERCEDES-BENZ C-Class Saloon (W202) C 280 2.8 (202.028) problems yourself Download for free 2.84 MB Brake Caliper Repair Kit for W202 Shop now
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When to replace the Brake Caliper Repair Kit on your MERCEDES-BENZ C-CLASS
Recommended replacement interval for the part category Repair Kit, brake caliper : 50000 km
Important!
This replacement procedure can be used for:
MERCEDES-BENZ C-Class Saloon (W202) C 220 D (202.021), MERCEDES-BENZ C-Class Saloon (W202) C 200 D (202.122), MERCEDES-BENZ C-Class Saloon (W202) C 180 (202.018), MERCEDES-BENZ C-Class Saloon (W202) C 200 (202.020), MERCEDES-BENZ C-Class Saloon (W202) C 280 (202.028), MERCEDES-BENZ C-Class Saloon (W202) C 220 (202.022), MERCEDES-BENZ C-Class Saloon (W202) C 180 (202.018), MERCEDES-BENZ C-Class Saloon (W202) C 250 D (202.125), MERCEDES-BENZ C-Class Saloon (W202) C 220 D (202.121), MERCEDES-BENZ C-Class Saloon (W202) C 200 D (202.120) … View more

The steps may slightly vary depending on the car design.

This video shows the replacement procedure of a similar car part on another vehicle

All the parts you need to replace – Brake Caliper Repair Kit for C-Class Saloon (W202) and other MERCEDES-BENZ models
How to change Repair Kit, brake caliper on W202 C 180 1.8 (202.018) – step-by-step instructions for straightforward car repair Repair Kit, brake caliper
How to change Repair Kit, brake caliper on C-Class Saloon (W202) – tips for proper car maintenance
Repair Kit, brake caliper for C-Class Saloon (W202) Diesel (75 hp)
Simple DIY car repair steps – Replacing Repair Kit, brake caliper on C-Class Saloon (W202)
Repair Kit, brake caliper for C-Class Saloon (W202) Diesel (95 hp)
Easy tricks to help you to replace Repair Kit, brake caliper on C-Class Saloon (W202)
Repair Kit, brake caliper for C-Class Saloon (W202) Diesel (113 hp)
Repair Kit, brake caliper removal & installation, incredibly easy steps for C-Class Saloon (W202)
Repair Kit, brake caliper for C-Class Saloon (W202) Petrol (122 hp)
Changing Repair Kit, brake caliper on C-Class Saloon (W202) – tips for first time repair
Repair Kit, brake caliper for C-Class Saloon (W202) Petrol (150 hp)
Main steps for Repair Kit, brake caliper replacement on C-Class Saloon (W202)
Repair Kit, brake caliper for C-Class Saloon (W202) Petrol (193 hp)
How to change Repair Kit, brake caliper on C-Class Saloon (W202) – tips for proper car maintenance
Repair Kit, brake caliper for C-Class Saloon (W202) Petrol (136 hp)
Simple DIY car repair steps – Replacing Repair Kit, brake caliper on C-Class Saloon (W202)
Repair Kit, brake caliper for C-Class Saloon (W202) Petrol (121 hp)
Easy tricks to help you to replace Repair Kit, brake caliper on C-Class Saloon (W202)
Repair Kit, brake caliper for C-Class Saloon (W202) Diesel (88 hp)
Tools
Replacement: brake caliper repair kit – MERCEDES-BENZ C-CLASS (W202). Tools you might need:
Wire brush
Nylon cleaning brush
WD-40 spray
All-purpose cleaning spray
Brake cleaner
Ceramic grease
Torque wrench
Combination spanner #9
Combination spanner #14
Drive socket # 9
Drive socket # 14
Drive socket # 17
Wheel impact socket #17
Ratchet wrench
Tap wrench
Brake hose clip
Brake bleeder kit
Water pump pliers
Pin punch
Hammer
Crow bar
Flat screwdriver
Wheel chock
Buy tools
Replacement: brake caliper repair kit – MERCEDES-BENZ C-CLASS (W202). Tip:
  • The replacement procedure is identical for the left and right brake calipers on the same axle.
  • All work should be done with the engine stopped.
Replacement: brake caliper repair kit – MERCEDES-BENZ C-CLASS (W202). Take the following steps:
  1. Step 1
    Open the bonnet.
    Step 2
    How to change Brake Caliper Repair Kit on W202 1993 - free PDF and video manuals
    Unscrew the brake fluid reservoir cap.
  2. Step 3
    Secure the wheels with chocks.
    Step 4
    How to replace MERCEDES-BENZ C-Class Saloon (W202) C 180 1.8 (202.018) 1994 Brake Caliper Repair Kit - step-by-step manuals and video guides
    Loosen the wheel bolts. Use wheel impact socket #17. Use a tap wrench.
  3. Step 5
    Raise the car.
    AUTODOC recommends:
    If you are using a jack, make sure it rests on a flat surface without any unevenness.Be sure to additionally secure the car with jack stands.
    Step 6
    W202 C 250 2.5 Turbo Diesel (202.128) 1995 Brake Caliper Repair Kit replacement: free workshop manuals
    Unscrew the wheel bolts.
    AUTODOC recommends:
    Important! Hold the wheel while unscrewing the fastening bolts. MERCEDES-BENZ C-CLASS (W202)
  4. Step 7
    Changing Brake Caliper Repair Kit on MERCEDES-BENZ C-Class Saloon (W202) C 220 CDI 2.2 (202.133) 1996 by yourself
    Remove the wheel.
  5. Step 8
    Clean the brake pad guide pins. Use a wire brush. Use all-purpose cleaning spray.
    Step 9
    How to remove MERCEDES-BENZ C-CLASS C 200 2.0 (202.020) 1997 Brake Caliper Repair Kit - online easy-to-follow instructions
    Remove the brake pad guide pins. Use a pin punch. Use a hammer.
  6. Step 10
    How to replace Brake Caliper Repair Kit on MERCEDES-BENZ C-Class Saloon (W202) 1998: download PDF manuals and video instructions
    Remove the retaining spring of the brake pads.
  7. Step 11
    How hard is it to do yourself: Brake Caliper Repair Kit replacement on W202 C 250 D 2.5 (202.125) 1999 - download illustrated guide
    Spread the brake pads. Use a crowbar (2 pieces).
  8. Step 12
    Need to know how to renew Brake Caliper Repair Kit on MERCEDES-BENZ C-CLASS 2000? This free workshop manual will help you to do it yourself
    Remove the brake pads.
  9. Step 13
    Changing of Brake Caliper Repair Kit on W202 1993 won't be an issue if you follow this illustrated step-by-step guide
    Clamp the brake hose off using a brake hose clamp.
  10. Step 14
    MERCEDES-BENZ C-CLASS C 220 2.2 (202.022) Brake Caliper Repair Kit replacement: online guides and video tutorials
    Clean the mounting seat of the brake hose on the brake caliper. Use a wire brush. Use WD-40 spray.
  11. Step 15
    Replacing Brake Caliper Repair Kit on W202 1995 C 180 1.8 (202.018) by yourself
    Loosen the brake hose fastener. Use a combination spanner #14.
  12. Step 16
    C-Class Saloon (W202) C 200 2.0 (202.020) 1996 Brake Caliper Repair Kit DIY replacement workshop manual
    Clean the brake caliper fasteners. Use a wire brush. Use WD-40 spray.
  13. Step 17
    How to change Brake Caliper Repair Kit on MERCEDES-BENZ C-Class Saloon (W202) 1997 - tips and tricks
    Unscrew the brake caliper fasteners. Use a drive socket #17. Use a ratchet wrench.
  14. Step 18
    Step-by-step recommendations for DIY replacement W202 1998 C 200 2.0 (202.020) Brake Caliper Repair Kit
    Remove the fastening bolts.
  15. Step 19
    DIY replacement of Brake Caliper Repair Kit on MERCEDES-BENZ C-Class Saloon (W202) C 220 D 2.2 (202.121) 1999 is not an issue anymore with our step-by-step tutorial
    Remove the brake caliper.
  16. Step 20
    How to change Brake Caliper Repair Kit on W202 1993 - free PDF and video manuals
    Unscrew the brake hose from the brake caliper.
  17. Step 21
    How to replace MERCEDES-BENZ C-Class Saloon (W202) C 180 1.8 (202.018) 1994 Brake Caliper Repair Kit - step-by-step manuals and video guides
    Clean the brake bleeder screw. Use a wire brush. Use WD-40 spray.
  18. Step 22
    W202 C 250 2.5 Turbo Diesel (202.128) 1995 Brake Caliper Repair Kit replacement: free workshop manuals
    Undo the brake bleeder screw. Use a drive socket #9. Use a ratchet wrench.
  19. Step 23
    Changing Brake Caliper Repair Kit on MERCEDES-BENZ C-Class Saloon (W202) C 220 CDI 2.2 (202.133) 1996 by yourself
    Unscrew the fasteners connecting the two parts of the brake caliper. Use a drive socket #14. Use a ratchet wrench.
  20. Step 24
    How to remove MERCEDES-BENZ C-CLASS C 200 2.0 (202.020) 1997 Brake Caliper Repair Kit - online easy-to-follow instructions
    Remove the fastening bolts.
  21. Step 25
    How to replace Brake Caliper Repair Kit on MERCEDES-BENZ C-Class Saloon (W202) 1998: download PDF manuals and video instructions
    Separate the two parts of the caliper from each other.
  22. Step 26
    How hard is it to do yourself: Brake Caliper Repair Kit replacement on W202 C 250 D 2.5 (202.125) 1999 - download illustrated guide
    Remove the o-rings. Use a flat screwdriver.
  23. Step 27
    Need to know how to renew Brake Caliper Repair Kit on MERCEDES-BENZ C-CLASS 2000? This free workshop manual will help you to do it yourself
    Remove the dust boots of the brake caliper pistons. Use a flat screwdriver.
  24. Step 28
    Changing of Brake Caliper Repair Kit on W202 1993 won't be an issue if you follow this illustrated step-by-step guide
    Remove the brake caliper pistons. Use water pump pliers.
  25. Step 29
    MERCEDES-BENZ C-CLASS C 220 2.2 (202.022) Brake Caliper Repair Kit replacement: online guides and video tutorials
    Remove the piston O-rings. Use a flat screwdriver.
  26. Step 30
    Replacing Brake Caliper Repair Kit on W202 1995 C 180 1.8 (202.018) by yourself
    Clean the mounting seats of the pistons and related components. Use a wire brush. Use a nylon cleaning brush. Use all-purpose cleaning spray.
  27. Step 31
    C-Class Saloon (W202) C 200 2.0 (202.020) 1996 Brake Caliper Repair Kit DIY replacement workshop manual
    Install new caliper piston O-rings.
  28. Step 32
    How to change Brake Caliper Repair Kit on MERCEDES-BENZ C-Class Saloon (W202) 1997 - tips and tricks
    Fit dust boots on new brake caliper pistons.
    Replacement: brake caliper repair kit – MERCEDES-BENZ C-CLASS (W202). AUTODOC recommends:
    Treat the pistons and their seats with brake fluid to prevent scoring on the walls of the cylinders during installation.
  29. Step 33
    Step-by-step recommendations for DIY replacement W202 1998 C 200 2.0 (202.020) Brake Caliper Repair Kit
    Install the new brake caliper pistons.
  30. Step 34
    DIY replacement of Brake Caliper Repair Kit on MERCEDES-BENZ C-Class Saloon (W202) C 220 D 2.2 (202.121) 1999 is not an issue anymore with our step-by-step tutorial
    Install dust boot retaining rings.
  31. Step 35
    Install new o-rings.
    Step 36
    How to change Brake Caliper Repair Kit on W202 1993 - free PDF and video manuals
    Join the two parts of the caliper together.
  32. Step 37
    How to replace MERCEDES-BENZ C-Class Saloon (W202) C 180 1.8 (202.018) 1994 Brake Caliper Repair Kit - step-by-step manuals and video guides
    Install the fastening bolts.
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