When to replace the Brake Pads on your MERCEDES-BENZ 190
Recommended replacement interval for the part category Brake pad set : 30000 km
Important!
This replacement procedure can be used for:
MERCEDES-BENZ 190 (W201) E 1.8 (201.018), MERCEDES-BENZ 190 (W201) 2.0 (201.022), MERCEDES-BENZ 190 (W201) E 2.0 (201.024), MERCEDES-BENZ 190 (W201) E 2.0 (201.024), MERCEDES-BENZ 190 (W201) 2.0 (201.023), MERCEDES-BENZ 190 (W201) 2.0 (201.023), MERCEDES-BENZ 190 (W201) E 2.0, MERCEDES-BENZ 190 (W201) E 2.0 (201.024), MERCEDES-BENZ 190 (W201) D 2.0 (201.122), MERCEDES-BENZ 190 (W201) D 2.0 (201.122), MERCEDES-BENZ 190 (W201) D 2.5 (201.126), MERCEDES-BENZ 190 (W201) D 2.5 (201.126), MERCEDES-BENZ 190 (W201) E 2.0, MERCEDES-BENZ 190 (W201) 2.3 E, MERCEDES-BENZ 190 (W201) 2.6 View more

The steps may slightly vary depending on the car design.

How to change front brake disc and pads set on MERCEDES W201 [TUTORIAL AUTODOC]

video
All the parts you need to replace – Brake Pads for 190 (W201) and other MERCEDES-BENZ models
Tools
Replacement: brake pads – Mercedes W201. List of the tools you'll need:
Wire brush
Nylon cleaning brush
WD-40 spray
Brake cleaner
Dielectric grease
Anti-squeal paste
Ceramic grease
Torque wrench
Combination spanner #13
Combination spanner #15
Drive socket # 13
Drive socket # 19
HEX bit No.H5
Wheel impact socket #17
Ratchet wrench
Tap wrench
Crow bar
Brake caliper wind back tool
Wheel chock
Replacement: brake pads – Mercedes W201. AUTODOC recommends:
  • Perform the replacement of brake pads in complete set for each axis. This provides effective braking.
  • The replacement procedure is identical for all brake pads on the same axle.
  • All work should be done with the engine stopped.
Replacement: brake pads – Mercedes W201. Recommended sequence of steps:
  1. Step 1
    How to change Brake Pads on Mercedes W201 1982 - free PDF and video manuals
    Open the bonnet.
  2. Step 2
    How to replace MERCEDES-BENZ 190 (W201) E 2.0 (201.024) 1983 Brake Pads - step-by-step manuals and video guides
    Unscrew the brake fluid reservoir cap.
  3. Step 3
    Secure the wheels with chocks.
    Step 4
    Mercedes W201 E 1.8 (201.018) 1984 Brake Pads replacement: free workshop manuals
    Loosen the wheel bolts. Use wheel impact socket #17. Use a tap wrench.
  4. Step 5
    Changing Brake Pads on MERCEDES-BENZ 190 (W201) E 2.0 1985 by yourself
    Raise the car.
    Replacement: brake pads – Mercedes W201. Tip:
    If you are using a jack, make sure it rests on a flat surface without any unevenness.Be sure to additionally secure the car with jack stands.
  5. Step 6
    How to remove MERCEDES-BENZ 190 D 2.5 (201.126) 1986 Brake Pads - online easy-to-follow instructions
    Unscrew the wheel bolts.
    AUTODOC recommends:
    To avoid injury, hold up the wheel when unscrewing the bolts.
  6. Step 7
    How to replace Brake Pads on MERCEDES-BENZ 190 (W201) 1987: download PDF manuals and video instructions
    Remove the wheel.
  7. Step 8
    Detach the connector of the brake pad wear sensor.
    Step 9
    How hard is it to do yourself: Brake Pads replacement on Mercedes W201 E 2.3 (201.028) 1988 - download illustrated guide
    Clean the brake caliper fasteners. Use a wire brush. Use WD-40 spray.
  8. Step 10
    Need to know how to renew Brake Pads on MERCEDES-BENZ 190 1989? This free workshop manual will help you to do it yourself
    Unscrew the brake caliper fasteners. Use a combination spanner #15. Use a combination spanner #13.
  9. Step 11
    Changing of Brake Pads on Mercedes W201 1990 won't be an issue if you follow this illustrated step-by-step guide
    Detach the brake pad wear sensor wiring harness.
  10. Step 12
    MERCEDES-BENZ 190 E 2.0 (201.024) Brake Pads replacement: online guides and video tutorials
    Spread the brake pads. Use a crowbar.
  11. Step 13
    Replacing Brake Pads on Mercedes W201 1992 E 2.0 (201.024) by yourself
    Remove the fastening bolts.
  12. Step 14
    190 (W201) D 2.5 (201.126) 1993 Brake Pads DIY replacement workshop manual
    Remove the brake caliper.
    Replacement: brake pads – Mercedes W201. AUTODOC experts recommend:
    Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur.
  13. Step 15
    How to change Brake Pads on MERCEDES-BENZ 190 (W201) 1982 - tips and tricks
    Remove the brake pads.
    AUTODOC recommends:
    Measure the brake disc thickness. Upon reaching the wear limit the part must be replaced.
  14. Step 16
    Clean the brake caliper bracket of dirt and dust. Use a wire brush. Use a brake cleaner.
    AUTODOC recommends:
    Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
    Step 17
    Step-by-step recommendations for DIY replacement Mercedes W201 1983 D 2.5 (201.126) Brake Pads
    Treat the brake caliper piston. Use a nylon cleaning brush. Use a brake cleaner.
  15. Step 18
    DIY replacement of Brake Pads on MERCEDES-BENZ 190 (W201) D 2.0 (201.122) 1984 is not an issue anymore with our step-by-step tutorial
    Press in the brake caliper piston. Use brake caliper wind back tool.
  16. Step 19
    How to change Brake Pads on Mercedes W201 1982 - free PDF and video manuals
    Treat the brake pads in the area where their surface comes into contact with the brake caliper bracket. Use anti-squeal paste.
    Replacement: brake pads – Mercedes W201. AUTODOC recommends:
    Make sure the disc surface is clean before installing the pads.
  17. Step 20
    How to replace MERCEDES-BENZ 190 (W201) E 2.0 (201.024) 1983 Brake Pads - step-by-step manuals and video guides
    Install new brake pads.
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DIY MERCEDES-BENZ 190 (W201) Brake Pads replacement - online guide
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