How to carry out replacement: Suspension Ball Joint D5 AWD Volvo XC90 Mk1
Disclaimer
Change Volvo XC90 Mk1 D5 AWD Suspension Ball Joint yourself – manuals and video tutorials

How to change front ball joint on Volvo XC90 1 – replacement guide

downloads: 10
Views: 224
Download your free tutorial and fix VOLVO XC90 I (275) 2.5 AWD problems yourself Download for free 1.59 MB Suspension Ball Joint for Volvo XC90 Mk1 Shop now
Leave a comment Open in a new tab
Important!
This replacement procedure can be used for:
VOLVO XC90 I (275) D5 AWD, VOLVO XC90 I (275) 2.5 T AWD, VOLVO XC90 I (275) T6 AWD, VOLVO XC90 I (275) D5 AWD, VOLVO XC90 I (275) V8 AWD, VOLVO XC90 I (275) D5 AWD, VOLVO XC90 I (275) 3.2 AWD, VOLVO XC90 I (275) 3.2 AWD, VOLVO XC90 I (275) 3.2, VOLVO XC90 I (275) 3.2, VOLVO XC90 I (275) V8 AWD, VOLVO XC90 I (275) 2.5 T AWD, VOLVO XC90 I (275) D5 AWD, VOLVO XC90 I (275) 2.5, VOLVO XC90 I (275) 2.5 AWD, VOLVO XC90 I (275) D5 AWD … View more

The steps may slightly vary depending on the car design.

How to change a front ball joint VOLVO XC90 1 TUTORIAL | AUTODOC

video
Published on: 27/07/2018
77K views
All the parts you need to replace – Suspension Ball Joint for XC90 I (275) and other VOLVO models
How to change Ball Joint on Volvo XC90 Mk1 D5 AWD – step-by-step instructions for straightforward car repair Ball Joint
How to change Ball Joint on XC90 I (C, 275) – tips for proper car maintenance
Ball Joint for XC90 I (C, 275) Diesel (200 hp)
Simple DIY car repair steps – Replacing Ball Joint on XC90 I (C, 275)
Ball Joint for XC90 I (C, 275) Petrol (243 hp)
Easy tricks to help you to replace Ball Joint on XC90 I (C, 275)
Ball Joint for XC90 I (C, 275) Petrol (209 hp)
Ball Joint removal & installation, incredibly easy steps for XC90 I (C, 275)
Ball Joint for XC90 I (C, 275) Petrol (272 hp)
Changing Ball Joint on XC90 I (C, 275) – tips for first time repair
Ball Joint for XC90 I (C, 275) Diesel (163 hp)
Main steps for Ball Joint replacement on XC90 I (C, 275)
Ball Joint for XC90 I (C, 275) Petrol (316 hp)
How to change Ball Joint on XC90 I (C, 275) – tips for proper car maintenance
Ball Joint for XC90 I (C, 275) Diesel (185 hp)
Simple DIY car repair steps – Replacing Ball Joint on XC90 I (C, 275)
Ball Joint for XC90 I (C, 275) Petrol (238 hp)
Easy tricks to help you to replace Ball Joint on XC90 I (C, 275)
Ball Joint for XC90 I (C, 275) Petrol (243 hp)
Tools
Replacement: ball joint – Volvo XC90 1. Tools you need:
Wire brush
WD-40 spray
Brake cleaner
Copper grease
Drive socket # 13
Drive socket # 21
Wheel impact socket #19
Ratchet wrench
Torque wrench
Crow bar
Hammer
Flat chisel
Rubber mallet
Ball joint puller
Wheel chock
Buy tools
Replacement: ball joint – Volvo XC90 1. Tip:
  • The replacement procedure is identical for the left and right ball joints.
  • All work should be done with the engine stopped.
Replacement: ball joint – Volvo XC90 1. Take the following steps:
  1. Step 1
    How to change Suspension Ball Joint on Volvo XC90 Mk1 2002 - free PDF and video manuals
    Secure the wheels with chocks.
  2. Step 2
    How to replace VOLVO XC90 I (275) D5 AWD 2003 Suspension Ball Joint - step-by-step manuals and video guides
    Loosen the wheel mounting bolts. Use wheel impact socket #19.
  3. Step 3
    Volvo XC90 Mk1 2.5 T AWD 2004 Suspension Ball Joint replacement: free workshop manuals
    Raise the front of the car and secure on supports.
  4. Step 4
    Changing Suspension Ball Joint on VOLVO XC90 I (275) V8 AWD 2005 by yourself
    Unscrew the wheel bolts.
    AUTODOC recommends:
    Warning! To avoid injury, hold the wheel while unscrewing the fastening bolts. Volvo XC90 1
  5. Step 5
    How to remove VOLVO XC90 3.2 AWD 2006 Suspension Ball Joint - online easy-to-follow instructions
    Remove the wheel.
  6. Step 6
    How to replace Suspension Ball Joint on VOLVO XC90 I (275) 2007: download PDF manuals and video instructions
    Clean all joints of the arm. Use a wire brush. Use WD-40 spray.
  7. Step 7
    How hard is it to do yourself: Suspension Ball Joint replacement on Volvo XC90 Mk1 2.4 D3 / D5 2008 - download illustrated guide
    Unscrew the fastener connecting the ball joint to the suspension control arm. Use a drive socket #21. Use a ratchet wrench.
  8. Step 8
    Need to know how to renew Suspension Ball Joint on VOLVO XC90 2009? This free workshop manual will help you to do it yourself
    Unscrew the ball joint fastening to the steering knuckle. Use a drive socket #13. Use a ratchet wrench.
  9. Step 9
    Remove the fastening bolts.
    Step 10
    Changing of Suspension Ball Joint on Volvo XC90 Mk1 2010 won't be an issue if you follow this illustrated step-by-step guide
    Disconnect the ball joint from the steering knuckle. Use a flat metal-working chisel. Use a hammer. Use a crowbar.
  10. Step 11
    VOLVO XC90 D5 AWD Suspension Ball Joint replacement: online guides and video tutorials
    Disconnect the spherical joint from the arm. Use a ball joint puller.
  11. Step 12
    Replacing Suspension Ball Joint on Volvo XC90 Mk1 2012 D5 AWD by yourself
    Remove the ball joint. Use a crowbar.
  12. Step 13
    XC90 I (275) 3.2 AWD 2013 Suspension Ball Joint DIY replacement workshop manual
    Clean the ball joint mounting seat. Use a wire brush. Use WD-40 spray.
  13. Step 14
    How to change Suspension Ball Joint on VOLVO XC90 I (275) 2014 - tips and tricks
    Install a new ball joint. Use a crowbar.
    Replacement: ball joint – Volvo XC90 1. Professionals recommend:
    Do not damage the ball joint cover.
  14. Step 15
    Step-by-step recommendations for DIY replacement Volvo XC90 Mk1 2002 3.2 AWD Suspension Ball Joint
    Attach the ball joint to the control arm. Use a crowbar.
Was this manual helpful?
Please rate this manual on a scale from 1 to 5. If you have any questions, feel free to ask us.
Users voted – 0
Searching for the right tyres?

Find out which tyre and wheel sizes are compatible with the VOLVO XC90 I (C, 275) model.

Browse tyres

Popular maintenance tutorials for Volvo XC90 Mk1

More manuals for Volvo XC90 Mk1

Complete guides for changing the Suspension ball joint on different VOLVO XC90 models

Your profile is your personal assistant.

It can track car expenses, keep a car log and replacement schedule, and save favourite materials, notes and documents

Install the AUTODOC CLUB app!
Your personal car expenses manager, maintenance tips, reminders about upcoming appointments and service intervals, DIY repair instructions – all this on your phone.
VOLVO XC90 I (275) Suspension Ball Joint replace by yourself - Scan QR-code and download AUTODOC CLUB app
Scan

To download the app:

  • - scan the QR code
  • - download from App Store
  • - download from Google Play
DIY VOLVO XC90 I (275) Suspension Ball Joint replacement - online guide
Tips & tricks for your VOLVO XC90 I (275)
View more
  • How to change Suspension ball joint on VOLVO XC90 I (275) T6 AWD - replacement tricks
    DIY brake caliper restoration | AUTODOC tips
    556K views
    Published on: 02/06/2022
  • Changing Suspension ball joint Volvo XC90 Mk1 D5 AWD - Replacement Tips
    5 car tips for a winter's day | AUTODOC tips
    5K views
    Published on: 05/02/2024
  • Maintenance Hacks - VOLVO XC90 I (275) 2.5 T AWD Suspension ball joint replacement guide
    What to check when buying a used car | AUTODOC tips
    5K views
    Published on: 24/10/2020
  • Replace Suspension ball joint on Volvo XC90 Mk1 - free video tips
    DIY alternator repair | AUTODOC tips
    1M views
    Published on: 30/11/2022

Most commonly replaced car parts on VOLVO XC90

Professional manuals for the most common VOLVO models