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How to change front ball joint on VOLVO S60 I (384) – replacement guide
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Important!
This replacement procedure can be used for:
VOLVO S60 I (384) 2.4, VOLVO S60 I (384) 2.4, VOLVO S60 I (384) 2.4 T, VOLVO S60 I (384) T5, VOLVO S60 I (384) D5, VOLVO S60 I (384) 2.4 T AWD, VOLVO S60 I (384) 2.0 T, VOLVO S60 I (384) 2.4 Bifuel (CNG), VOLVO S60 I (384) R 2,5 T AWD, VOLVO S60 I (384) 2.4 D, VOLVO S60 I (384) 2.5 T, VOLVO S60 I (384) 2.5 T AWD, VOLVO S60 I (384) T5, VOLVO S60 I (384) D5, VOLVO S60 I (384) 2.4 D, VOLVO S60 I (384) T5, VOLVO S60 I (384) 2.4 D, VOLVO S60 I (384) 2.4, VOLVO S60 I (384) 2.4 Bifuel (LPG), VOLVO S60 I (384) 2.4 CDI … View more
The steps may slightly vary depending on the car design.
VOLVO S60 I (384) 2.4, VOLVO S60 I (384) 2.4, VOLVO S60 I (384) 2.4 T, VOLVO S60 I (384) T5, VOLVO S60 I (384) D5, VOLVO S60 I (384) 2.4 T AWD, VOLVO S60 I (384) 2.0 T, VOLVO S60 I (384) 2.4 Bifuel (CNG), VOLVO S60 I (384) R 2,5 T AWD, VOLVO S60 I (384) 2.4 D, VOLVO S60 I (384) 2.5 T, VOLVO S60 I (384) 2.5 T AWD, VOLVO S60 I (384) T5, VOLVO S60 I (384) D5, VOLVO S60 I (384) 2.4 D, VOLVO S60 I (384) T5, VOLVO S60 I (384) 2.4 D, VOLVO S60 I (384) 2.4, VOLVO S60 I (384) 2.4 Bifuel (LPG), VOLVO S60 I (384) 2.4 CDI … View more
The steps may slightly vary depending on the car design.
This video shows the replacement procedure of a similar car part on another vehicle
All the parts you need to replace – Suspension Ball Joint for S60 I (384) and other VOLVO models
Alternative products

Wire brush
WD-40 spray
Brake cleaner
Copper grease
Drive socket # 13
Drive socket # 21
Wheel impact socket #19
Ratchet wrench
Torque wrench
Crow bar
Hammer
Flat chisel
Rubber mallet
Ball joint puller
Wheel chock
Replacement: ball joint – VOLVO S60 I. Tip:
- The replacement procedure is identical for the left and right ball joints.
- All work should be done with the engine stopped.
Replacement: ball joint – VOLVO S60 I. Take the following steps:
- Step 1
Secure the wheels with chocks. - Step 2
Loosen the wheel mounting bolts. Use wheel impact socket #19. - Step 3Raise the front of the car and secure on supports.Step 4
Unscrew the wheel bolts.AUTODOC recommends:Warning! To avoid injury, hold the wheel while unscrewing the fastening bolts. VOLVO S60 I - Step 5
Remove the wheel. - Step 6
Clean all joints of the arm. Use a wire brush. Use WD-40 spray. - Step 7
Unscrew the fastener connecting the ball joint to the suspension control arm. Use a drive socket #21. Use a ratchet wrench. - Step 8
Unscrew the ball joint fastening to the steering knuckle. Use a drive socket #13. Use a ratchet wrench. - Step 9Remove the fastening bolts.Step 10
Disconnect the ball joint from the steering knuckle. Use a flat metal-working chisel. Use a hammer. Use a crowbar. - Step 11
Disconnect the spherical joint from the arm. Use a ball joint puller. - Step 12
Remove the ball joint. Use a crowbar. - Step 13
Clean the ball joint mounting seat. Use a wire brush. Use WD-40 spray. - Step 14
Install a new ball joint. Use a crowbar.Replacement: ball joint – VOLVO S60 I. Professionals recommend:Do not damage the ball joint cover. - Step 15
Attach the ball joint to the control arm. Use a crowbar.
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