Recommended replacement interval for the part category Brake pad set : 30000 km

Important!

This replacement procedure can be used for:
VOLVO XC90 I (275) D5 AWD, VOLVO XC90 I (275) D5 AWD, VOLVO XC90 I (275) 3.2 AWD, VOLVO XC90 I (275) 2.5 T AWD, VOLVO XC90 I (275) T6 AWD, VOLVO XC90 I (275) D5 AWD, VOLVO XC90 I (275) V8 AWD, VOLVO XC90 I (275) D5 AWD, VOLVO XC90 I (275) 3.2 AWD, VOLVO XC90 I (275) 3.2, VOLVO XC90 I (275) 2.5 T AWD, VOLVO XC90 I (275) 2.5, VOLVO XC90 I (275) 2.5 AWD, VOLVO XC90 I (275) D5 AWD … View more

The steps may slightly vary depending on the car design.

How to change rear brake discs and rear brake pads on VOLVO XC90 1 TUTORIAL | AUTODOC

All the parts you need to replace – Brake Pads for XC90 I (275) and other VOLVO models

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Replacement: brake pads – Volvo XC90 1. Tools you might need:

                      Wire brush
                    
                      WD-40 spray
                    
                      Brake cleaner
                    
                      Anti-squeal paste
                    
                      Copper grease
                    
                      HEX bit no.H7
                    
                      Wheel impact socket #19
                    
                      Ratchet wrench
                    
                      Torque wrench
                    
                      Brake caliper wind back tool
                    
                      Flat Screwdriver
                    
                      Crow bar
                    
                      Wheel chock

Buy tools

Replacement: brake pads – Volvo XC90 1. Tip from AUTODOC:

Perform the replacement of brake pads in complete set for each axis. This provides effective braking.
The replacement procedure is identical for all brake pads on the same axle.
Please note: all work on the car – Volvo XC90 1 – should be done with the engine switched off.

Carry out replacement in the following order:

Step 1

Open the bonnet. Unscrew the brake fluid reservoir cap.
Step 2

Secure the wheels with chocks.
Step 3

Loosen the wheel mounting bolts. Use wheel impact socket #19.
Step 4

Raise the rear of the car and secure on supports.
Step 5

Unscrew the wheel bolts.

AUTODOC recommends:
Warning! To avoid injury, hold the wheel while unscrewing the fastening bolts. Volvo XC90 1
Step 6

Remove the wheel.
Step 7

Detach the brake caliper retaining spring. Use a flat screwdriver.
Step 8

Remove the dust boot caps of the brake caliper guide pins. Use a flat screwdriver.
Step 9

Clean the brake caliper fasteners. Use a wire brush. Use WD-40 spray.

Step 10

Unscrew the brake caliper fastening. Use HEX No.H7. Use a ratchet wrench.
Step 11

Spread the brake pads. Use a crowbar.

Step 12

Remove the brake caliper. Use a flat screwdriver.

Replacement: brake pads – Volvo XC90 1. AUTODOC recommends:
Tie the caliper to the suspension or to the body with a wire without disconnecting from the brake hose to prevent depressurization of the brake system.Make sure that the brake caliper is not hanging on the brake hose.Don't press the brake pedal after the brake caliper has been removed. As a result, the piston can fall out from the brake cylinder, and brake fluid leakage and depressurization of the system may occur. Check the brake caliper bracket, brake caliper guide pins and boots. Clean them. Replace, if necessary.
Step 13

Remove the brake pads.

Replacement: brake pads – Volvo XC90 1. Professionals recommend:
Measure the brake disc thickness. Upon reaching the wear limit the part must be replaced.
Step 14

Clean the brake caliper bracket from dirt and dust. Use a wire brush. Use a brake cleaner.

AUTODOC recommends:
Replacement: brake pads – Volvo XC90 1. After applying the spray, wait a few minutes.
Step 15

Treat the brake caliper piston. Use a brake cleaner.

AUTODOC recommends:
After applying the spray, wait a few minutes.
Step 16

Press in the brake caliper piston. Use brake caliper wind back tool.
Step 17

Treat the brake pads in the area where their surface comes into contact with the brake caliper bracket. Use anti-squeal paste.

AUTODOC recommends:
Make sure the disc surface is clean before installing the pads.
Step 18

Install new brake pads.

Replacement: brake pads – Volvo XC90 1. AUTODOC recommends:
Make sure the pads are installed with linings facing the disc.
Step 19

Install the brake caliper and fix it. Use HEX No.H7. Use a torque wrench. Tighten it to 28 Nm torque.
Step 20

Install the dust boot caps of the brake caliper guide pins.
Step 21

Install the brake caliper retaining spring. Use a flat screwdriver.
Step 22

Treat the surface where the brake disc contacts the wheel rim. Use copper grease.
Step 23

Clean the brake disk surface. Use a brake cleaner.

AUTODOC recommends:
Replacement: brake pads – Volvo XC90 1. After applying the spray, wait a few minutes.
Step 24

Install the wheel.

AUTODOC recommends:
Warning! To avoid injury, hold the wheel while screwing in the fastening bolts on the car. Volvo XC90 1
Step 25

Screw in the wheel bolts. Use wheel impact socket #19.
Step 26

Lower the car and working in a cross order, tighten the wheel bolts. Use wheel impact socket #19. Use a torque wrench. Tighten it to 140 nm torque.
Step 27

Remove the jacks and chocks.

Replacement: brake pads – Volvo XC90 1. Tip:
Check the brake fluid level in the expansion tank and refill if necessary.
Step 28

Tighten the brake fluid reservoir cap. Close the hood.

AUTODOC recommends:
Without starting the engine, press the brake pedal several times until you feel significant resistance.Slow down smoothly for first 150-200 km after the brake pads replacement. Avoid unneccessary and sharp braking to a stop.

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