How to carry out replacement: Track Rod End D5 AWD Volvo XC90 Mk1
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Change Volvo XC90 Mk1 D5 AWD Track Rod End yourself – manuals and video tutorials

How to change track rod end on Volvo XC90 1 – replacement guide

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Important!
This replacement procedure can be used for:
VOLVO XC90 I (275) D5 AWD, VOLVO XC90 I (275) D5 AWD, VOLVO XC90 I (275) 3.2 AWD, VOLVO XC90 I (275) 2.5 T AWD, VOLVO XC90 I (275) T6 AWD, VOLVO XC90 I (275) D5 AWD, VOLVO XC90 I (275) V8 AWD, VOLVO XC90 I (275) D5 AWD, VOLVO XC90 I (275) 3.2 AWD, VOLVO XC90 I (275) 3.2, VOLVO XC90 I (275) D5 AWD, VOLVO XC90 I (275) 3.2, VOLVO XC90 I (275) V8 AWD, VOLVO XC90 I (275) 2.5 T AWD, VOLVO XC90 I (275) 2.5, VOLVO XC90 I (275) 2.5 AWD … View more

The steps may slightly vary depending on the car design.

How to change tie rod end / track rod end on VOLVO XC90 1 TUTORIAL | AUTODOC

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Published on: 01/06/2018
21K views
All the parts you need to replace – Track Rod End for XC90 I (275) and other VOLVO models
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Tools
Replacement: track rod end – Volvo XC90 1. List of the tools you'll need:
Wire brush
WD-40 spray
Brake cleaner
Copper grease
Combination spanner #13
Combination spanner #19
Combination spanner #21
Wheel impact socket #19
Ratchet wrench
Torque wrench
Adjustable wrench
Vernier caliper
Wheel chock
Buy tools
Replacement: track rod end – Volvo XC90 1. AUTODOC experts recommend:
  • Replace tie rod ends in pairs.
  • The replacement procedure is identical for the right and left tie rod ends.
  • Please note: all work on the car – Volvo XC90 1 – should be done with the engine switched off.
Carry out replacement in the following order:
  1. Step 1
    How to change Track Rod End on Volvo XC90 Mk1 2002 - free PDF and video manuals
    Secure the wheels with chocks.
  2. Step 2
    How to replace VOLVO XC90 I (275) D5 AWD 2003 Track Rod End - step-by-step manuals and video guides
    Loosen the wheel mounting bolts. Use wheel impact socket #19.
  3. Step 3
    Volvo XC90 Mk1 2.5 T AWD 2004 Track Rod End replacement: free workshop manuals
    Raise the front of the car and secure on supports.
  4. Step 4
    Changing Track Rod End on VOLVO XC90 I (275) V8 AWD 2005 by yourself
    Unscrew the wheel bolts.
    AUTODOC recommends:
    Warning! To avoid injury, hold the wheel while unscrewing the fastening bolts. Volvo XC90 1
  5. Step 5
    How to remove VOLVO XC90 3.2 AWD 2006 Track Rod End - online easy-to-follow instructions
    Remove the wheel.
  6. Step 6
    How to replace Track Rod End on VOLVO XC90 I (275) 2007: download PDF manuals and video instructions
    When deinstalling, mark or measure the precise position of the ball joint on the track rod, or count the number of turns in order to prevent misalignment afterward. Use a vernier caliper.
  7. Step 7
    How hard is it to do yourself: Track Rod End replacement on Volvo XC90 Mk1 2.4 D3 / D5 2008 - download illustrated guide
    Clean the fastener connecting the tie rod end to the steering knuckle. Use a wire brush. Use WD-40 spray.
  8. Step 8
    Need to know how to renew Track Rod End on VOLVO XC90 2009? This free workshop manual will help you to do it yourself
    Unscrew the end fastening nut to the steering knuckle. Use a combination spanner #19. Use an adjustable wrench.
  9. Step 9
    Clean the lock nut that connects the tie rod to the tie rod end. Use a wire brush. Use WD-40 spray.
    Step 10
    Changing of Track Rod End on Volvo XC90 Mk1 2010 won't be an issue if you follow this illustrated step-by-step guide
    Loosen the lock nut securing the tie rod end to the tie rod. Use a combination spanner #21.
  10. Step 11
    VOLVO XC90 D5 AWD Track Rod End replacement: online guides and video tutorials
    Disconnect the tie rod end from the steering knuckle.
  11. Step 12
    Replacing Track Rod End on Volvo XC90 Mk1 2012 D5 AWD by yourself
    Screw the end out of the tie rod. Use a combination spanner #13.
  12. Step 13
    XC90 I (275) 3.2 AWD 2013 Track Rod End DIY replacement workshop manual
    Clean the mounting seats of the tie rod end. Use a wire brush. Use WD-40 spray.
  13. Step 14
    How to change Track Rod End on VOLVO XC90 I (275) 2014 - tips and tricks
    Screw on a new tie rod end.
    Replacement: track rod end – Volvo XC90 1. Professionals recommend:
    While installing the steering rod end remember to make the same number of turns or to leave the same length of thread showing as per your measurements.
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